Edge milling machine is a kind of high speed milling cutter working principle, It is a welding auxiliary equipment for opening weld groove of steel plate before welding.Widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing, can process all kinds of medium and low carbon steel plate, stainless steel plate and aluminum plate before welding bevel, straight edge, U bevel, etc.
●Application of edge milling machine
●Compared with the traditional edge milling machine
●The characteristics of the milling machine
Edge milling machine is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing, for all kinds of low carbon steel plate, stainless steel plate and aluminum plate before welding groove processing, bevel, straight edge, U-shaped groove can be a milling molding, compared with the edge planer,It has the advantages of low price, low energy consumption, high efficiency, high finish, easy operation and maintenance, etc.
In new edge milling machine can tear open outfit, and through heat treatment, the bed structure is reasonable, the milling head is more stable and reliable operation, the feed system and return completely independent, fast return, high efficiency, convenient adjustment of the Angle of the milling cutter and custom knife plate and standard knife dish interchangeable, it is the upgrading of the traditional edge milling machine.
As an alternative product of planer, edge milling machine has the advantages of high efficiency, high precision and low energy consumption.It is especially suitable for the groove processing of various shapes of carbon steel plate.Generally 6-80mm thickness, 0-60 degrees of arbitrary adjustment.
Performance of self-propelled edge milling machine:
1, Unique driving walking function
2, Special device stable processing accuracy
3, Special cutting all kinds of metal materials
4, Advanced cutting tools and long-term supply of different blades
The above is a brief introduction of our Wincoo edge milling machine, more models and parameters of the milling machine can be clicked into our website.
The edge milling machine is a kind of welding auxiliary equipment that adopts the high-speed milling of the cutter head. It is specially used for welding the steel plate before welding the steel plate. Edge milling machine is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing. Type groove, etc.
What are the advantages of using edge milling machine?
What are the features of edge milling machine?
How to choose a suitable edge milling machine?
1. Edge milling machine has a unique driving function
2. The edge milling machine has a special device to stabilize the machining accuracy
3. Edge milling machine has special cutting all kinds of metal materials
4. Edge milling machine has advanced cutting tools and long-term supply of different blades.
As a substitute for edge planning machine, edge milling machine has the advantages of high efficiency, high precision and low energy consumption. It is especially suitable for the beveling of various shapes of carbon steel plates. Generally, 5-40mm thickness, 15-50 degrees can be adjusted arbitrarily.
The performance of the self-driven edge milling machine:
1. Unique driving function.
2. The special device stabilizes the machining accuracy.
3. Specially cutting all kinds of metal materials.
4. Advanced cutting tools and long-term supply of different blades.
Compared with traditional edge milling machine:
The guide rail installation form is detachable, and through heat treatment, the bed structure is reasonable, the milling head runs more smoothly and reliably, the feeding system and the return system are completely independent, the return speed is fast, the efficiency is high, and the angle of the milling cutter head is easy to adjust. The custom cutter head is interchangeable with the standard cutter head, which is a replacement product of the traditional edge milling machine.
The selection of the edge milling machine sets and selects the basic parameters according to the characteristics of the plan. The characteristic of edge milling machine structure is that it is designed to process typical parts. It is different from the traditional combined milling and an innovative set of special structures, but edge milling machine can meet the processing needs of users.
The selected edge milling machine should follow the following principles:
Edge milling machine must be able to reliably guarantee the realization of all technical requirements on the part drawing.
The edge milling machine must be able to meet the requirements of the production program.
On the premise of meeting the technical requirements and production program requirements, it requires the lowest process cost, low consumption and energy saving.
Edge milling machine can minimize the labor intensity of workers and ensure production safety. Maintain environmental hygiene.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. WINCOO ENGINEERING CO., LTD provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc.
In recent years, large-scale pipeline projects have started one after another, and the level of mechanical equipment of pipeline construction solutions has been steadily improved. However, the management of pipeline construction equipment on the construction site has not kept up with the speed of pipeline engineering and mechanical equipment updates, resulting in a high rate of equipment failure and maintenance on the construction site. High cost, low technical performance and low utilization rate. In response to these situations, explore standardized maintenance in the management of pipeline construction equipment.
Here is the content list:
l Regarding the maintenance status of pipeline construction equipment at the construction site.
l What are the specific measures to achieve standardized maintenance of pipeline construction equipment?
l How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?
l Objective conditions cause pipeline construction equipment maintenance to be unable to be carried out normally. Pipeline construction has a large geographic span, harsh construction environment, and increased equipment component wear, which directly affects the stability and reliability of the equipment, causing the mechanical equipment to lose basic performance and fail to operate normally. In addition, the current project schedule is very tight. In order to catch up with the schedule and grab the schedule, it is difficult to keep up with the daily maintenance of pipeline construction equipment.
l Subjectively neglect.The subjective factor that causes the on-site pipeline construction equipment maintenance to be unable to be carried out normally is that the relevant units and management personnel do not pay attention to the equipment management. In many construction companies, the management of the company, project management, and construction crews do not pay much attention to the management of pipeline construction equipment, believing that the equipment is just a tool for wear and tear during the construction process, which emphasizes use rather than maintenance. Many construction projects and construction units arbitrarily extend the maintenance cycle of pipeline construction equipment, reduce the grade of accessories and lubricants, so that the overhaul cycle of the engine is shortened due to human factors, project maintenance costs increase, and the cycle of equipment failures is prolonged. The technical performance of pipeline construction equipment has severely declined.
l Weak technical management capabilities.The quality of equipment maintenance has declined. First of all, many on-site management personnel's understanding of on-site maintenance of pipeline construction equipment is still at the level of "replacement of the three oil filters", and the maintenance of the engine, chassis and working devices is not included in the pipeline construction equipment. Maintenance plan in progress. Secondly, the equipment operators and maintenance personnel do not have a high level of basic skills and cannot complete the overall overhaul of pipeline construction equipment with high quality.
Repair and maintenance of pipeline construction equipmentt is very important. First of all, we must regularly check, maintain and replace vulnerable parts. WINCOO will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, easy-to-maintain pipeline construction equipment, etc. The following are specific measures:
① In view of the low maintenance quality of pipeline construction equipment, by compiling comprehensive, meticulous, and highly operable procedures, not only can we clarify what tasks the pipeline construction equipment operators and maintenance personnel need to do daily maintenance and secondary maintenance, but also tell them How to work.
② While compiling maintenance procedures for pipeline construction equipment, the company also compiled checklists for standardized maintenance and management of various types of pipeline construction equipment, making it the main basis for management departments at all levels to inspect pipeline construction equipment, and unify inspection standards and assessment scores. Standards to facilitate the recording, filing and review of equipment inspections and inspection results.
① Personnel training. Strengthen the learning and training of pipeline construction equipment supervisors,managers, and maintenance personnel to change their concepts, fully understand the importance of maintenance to the use of equipment, and cultivate long-term perspectives and implementation of pipeline construction equipment maintenance, and completely avoid the first phase The situation where the project "eaten" a batch of pipeline construction equipment. Through regular learning and training, the standardized equipment maintenance procedures are deeply rooted in the hearts of the people, and become the working guidelines and working habits of operators and repairers, rather than the work requirements of the superior management department. Through learning and training, to a certain extent, the sense of responsibility and dedication of managers at all levels has also been improved.
② Innovate the system of deciding people and machines. In order to mobilize the enthusiasm of equipment operators to rationally use pipeline construction equipment, earnestly maintain pipeline construction equipment, and sincerely care for pipeline construction equipment, the company strictly implements the system of determining personnel and equipment, and integrates the personnel and equipment management information system to control the attendance and equipment of the operators. The intactness of the pipeline construction equipment is linked together, and the man-hours for equipment maintenance are included in the actual man-hours of the operator.
① Increase the intensity of rewards and punishments for pipeline construction equipment inspection. In order to ensure the implementation of the standardization of pipeline construction equipment on-site maintenance, the company pays special attention to the intensity of inspection rewards and punishments for pipeline construction equipment when revising the management system.
② Link the maintenance of pipeline construction equipment with bonuses. In order to motivate the construction unit to use and maintain the pipeline construction equipment, the project department regards equipment maintenance as an important assessment index when formulating the economic responsibility system assessment, guiding the construction unit to use the maintenance pipeline construction equipment rationally, controlling the construction progress and avoiding the problem to the greatest extent.
In order to ensure that pipeline construction equipment maintenance procedures can be effectively implemented, the company has formulated corresponding management systems and adopted specific measures to supervise the implementation of these systems.
l Divide maintenance responsibilities. In the management system, the corresponding responsibilities of equipment operators, pipeline construction equipment maintenance personnel, unit equipment managers, and project pipeline construction equipment managers are clarified, and these responsibilities are written into the maintenance procedures manual of each type of equipment, so that all levels of pipeline construction equipment Managers can see what they should do every day and how to record their work in the maintenance procedures.
l Promote standardized pipeline construction equipment maintenance procedures. Implement standardized equipment maintenance organization processes in each construction project to ensure smooth equipment maintenance channels and optimize the maintenance force of the entire project.
l Establish a professional maintenance team. The project department mobilizes skilled fitters, electricians, and repairers to form a professional maintenance team, which is conducive to the unified scheduling of maintenance forces for the project, and ensures low failure rate and high utilization of pipeline construction equipment.
What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!
Pipe spool fabrication line is mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!
Here is the content list:
l What are the performance characteristics and advantages of pipe spool fabrication line?
l What are the functional advantages of pipe spool fabrication line?
l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
What are the performance characteristics and advantages of pipe spool fabrication line?
There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.
The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.
l Achieve 80% automated manufacturing rate
l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI
l Reduce customer's manufacturing costs
l Guarantee customer's processing quality
l Enhance customer competitiveness
What are the functional advantages of pipe spool fabrication line?
Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.
① By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.
② The pipe spool fabrication line can minimize production delays.
③ By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.
④ The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.
⑤ Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.
⑥ Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.
⑦ Manufacture and processing under the strict supervision of third-party inspectors.
⑧ The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures
⑨ Better security.
What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.
l Using CNC equipment parts processing, high product precision
l The machine is sturdy and durable, with low maintenance probability
l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;
l Fully automated, simple operation, continuous production, high efficiency;
l The pipe production speed is 15% faster than the peers, and the output is high;
l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;
l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.
l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.
l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.
l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.
l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.
l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.
l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.
Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".
In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!
In actual operation, in order to ensure that the installation quality of pipeline construction equipment meets the construction requirements, targeted solutions must be taken according to the problem and its cause. The following will explain the installation of pipeline construction equipment before, during and after installation.
Here is the content list:
l Regarding the control of pipeline construction equipment before construction.
l Regarding the control of pipeline construction equipment during construction.
l Regarding the control of pipeline construction equipment after construction.
Regarding the control of pipeline construction equipment before construction.
Before construction, in order to ensure that the material of the pipeline construction equipment used meets the industrial requirements, strict inspections need to be repeated, including repeated verification and review of the construction drawings, and careful inspection of the pipeline processing drawings to ensure that the pipelines in the drawings The processing regulations and calculated data meet actual requirements.
In addition, it is necessary to check whether the pipeline construction equipment required for installation has a quality certificate and whether the specifications and models of the pipeline correspond to the certificate, and whether it meets the corresponding installation requirements of the pipeline construction equipment.
Before construction, check the pipeline construction equipment for damage and other quality defects that affect the construction. In order to get a more accurate understanding of the pipe material, professional quality inspection instruments can be used. For example, high-pressure pipelines can be detected by the monitoring method of magnetic flaw detection. Ensure that the material of pipeline construction equipment meets industrial production requirements.
In terms of capital investment in the installation of pipeline construction equipment, manpower, materials, and instruments and tools used are the main capital consumption objects. Manufacturers need to have a detailed grasp of the use of funds to reduce costs as much as possible without affecting the quality of the project. When selecting manpower, low-skilled workers should be employed for jobs with low technical requirements. When selecting materials, pipeline construction equipment is often selected for comparison. Before construction, it is also necessary to conduct professional skills training for construction personnel to enhance their work skills.
Regarding the control of pipeline construction equipment during construction.
During the installation process, when the pipe is cut according to the drawings, it is necessary to use the corresponding operating tools and methods to cut according to the construction requirements and the pipe material to avoid damage to the pipe. When connecting pipes, the main construction methods are hot bending and cold bending.
Hot bending is performed in the pipeline construction equipment installation process after heating treatment, specialized functional personnel make it deform according to the construction requirements; cold bending is carried out at room temperature, the pipeline construction equipment deforms according to the construction requirements. Since heating will cause mechanical deformation of the pipeline, cold bending processing methods are mostly used in the construction process. In hot bending, different heating fuels, heating pipeline construction equipment, and heating techniques must be used according to different pipeline materials and construction requirements, and the heating temperature must be strictly controlled.
The hot-bent pipes must be maintained after installation to ensure their quality and durability. When welding, due to the different materials of the pipeline and the different connection methods of the pipeline during the laying process, the welding tools and techniques selected will be different. The welding technology requires high requirements, and the construction personnel need to have good experience and technology to make the pipeline can be Therefore, experienced technicians should be selected for the welding process during the installation of pipeline construction equipment, and professional equipment should be used for testing after the welding is completed to see if seamless welding has been achieved to meet the engineering requirements.
Regarding the control of pipeline construction equipment after construction.
After the completion of the pipeline construction equipment, quality inspection and maintenance of the pipeline are required. When performing quality inspections, professional monitoring equipment is generally used, such as radiographic inspection, which can achieve non-destructive inspection. When the test is in progress, a unified test standard shall be adopted in compliance with the relevant technical standards, with special attention to whether the units used are unified.
After the pipeline construction equipment is installed, in order to better ensure the quality of the pipeline, it needs to be treated with anti-corrosion treatment. Generally, paint is applied to isolate the pipeline and the air in the water and oxygen from chemical reaction and rust. Extend the service life of the pipeline, and also improve the safety of operations for those who perform production operations.
Pipeline construction equipment is widely used in industrial production and has strict quality requirements. Due to the different pipeline construction equipment used in different industrial production environments, it is easy to have some problems during the installation process, which will affect the quality of the installation project. To ensure pipeline construction the installation quality of equipment meets the requirements of industrial production, and the installation process needs to be carried out in strict accordance with the construction requirements.
In the near future, rail trains will make people's travel more convenient, safe and efficient, and the welding technology of orbital welding machine will be more closely applied in the rail train manufacturing industry.
What is the process of using the orbital welding machine?
What are the features of the orbital welding machine?
What is the using principle of the orbital welding machine?
(1) Preparation of welding parts: Considering the high hardness of the rail steel, it is difficult to process the groove on site. Therefore, the orbital welding machine adopts the docking method and uses the existing end face of the rail as the operation surface. If the end face is seriously corroded, it is necessary to use the angle Grinding can polish the surface brightly.
(2) Determining the butt gap: Considering the height of the rail itself, the gap cannot be too small, otherwise the welding rod cannot be penetrated into it for welding operations, so it is necessary to reserve enough gap.
(3) Weldment preheating: In the preheating process of orbital welding machine, a gas welding torch is used for preheating, and an infrared temperature measuring gun is used to ensure that the preheating reaches the specified temperature.
(4) Butt surfacing process: The whole welding process adopts the welding method of multi-layer multi-pass welding. Although this method is relatively inefficient, it can ensure the welding strength and the temperature between layers.
(5) Post-weld heat treatment: Orbital welding machine heating method uses gas welding torch. After heating to the specified temperature, asbestos felt is used for heat preservation to prevent cracks from appearing after welding.
(6) Grinding of workpiece after welding: Orbital welding machine keeps the weld and rail base metal smooth.
The biggest feature of orbital welding machine is local small-scale heating, high heating efficiency, easy to use, very suitable for rapid heating and cooling of high manganese steel welding, and also suitable for welding repair of local defects of rails. It is currently the most widely used in rail and rut welding repair methods. But it must be noted that the orbital welding machine must be properly preheated for rail welding. Because of the local heating and rapid cooling of the rail, it is easy to produce abnormal brittle structures such as martensite and bainite, which increases the brittleness of the rail. Preheating prevents abnormal tissue formation.
Using pipe fixed, welding carriage walking to reach all position automatic pipe welding, welding process with high efficiency and low cost of CO2 gas shielded welding. Pipeline all position automatic welding machine consists of welding control system, welding carriage with torch, welding power source, wire feeding device and accessories.
Wincoo Engineering Co., Ltd has worked on the production of orbital welding machines for over ten years. You can find the best orbital welding machine in this company.