In recent years, large-scale pipeline projects have started one after another, and the level of mechanical equipment of pipeline construction solutions has been steadily improved. However, the management of pipeline construction equipment on the construction site has not kept up with the speed of pipeline engineering and mechanical equipment updates, resulting in a high rate of equipment failure and maintenance on the construction site. High cost, low technical performance and low utilization rate. In response to these situations, explore standardized maintenance in the management of pipeline construction equipment.
Here is the content list:
l Regarding the maintenance status of pipeline construction equipment at the construction site.
l What are the specific measures to achieve standardized maintenance of pipeline construction equipment?
l How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?
l Objective conditions cause pipeline construction equipment maintenance to be unable to be carried out normally. Pipeline construction has a large geographic span, harsh construction environment, and increased equipment component wear, which directly affects the stability and reliability of the equipment, causing the mechanical equipment to lose basic performance and fail to operate normally. In addition, the current project schedule is very tight. In order to catch up with the schedule and grab the schedule, it is difficult to keep up with the daily maintenance of pipeline construction equipment.
l Subjectively neglect.The subjective factor that causes the on-site pipeline construction equipment maintenance to be unable to be carried out normally is that the relevant units and management personnel do not pay attention to the equipment management. In many construction companies, the management of the company, project management, and construction crews do not pay much attention to the management of pipeline construction equipment, believing that the equipment is just a tool for wear and tear during the construction process, which emphasizes use rather than maintenance. Many construction projects and construction units arbitrarily extend the maintenance cycle of pipeline construction equipment, reduce the grade of accessories and lubricants, so that the overhaul cycle of the engine is shortened due to human factors, project maintenance costs increase, and the cycle of equipment failures is prolonged. The technical performance of pipeline construction equipment has severely declined.
l Weak technical management capabilities.The quality of equipment maintenance has declined. First of all, many on-site management personnel's understanding of on-site maintenance of pipeline construction equipment is still at the level of "replacement of the three oil filters", and the maintenance of the engine, chassis and working devices is not included in the pipeline construction equipment. Maintenance plan in progress. Secondly, the equipment operators and maintenance personnel do not have a high level of basic skills and cannot complete the overall overhaul of pipeline construction equipment with high quality.
Repair and maintenance of pipeline construction equipmentt is very important. First of all, we must regularly check, maintain and replace vulnerable parts. WINCOO will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, easy-to-maintain pipeline construction equipment, etc. The following are specific measures:
① In view of the low maintenance quality of pipeline construction equipment, by compiling comprehensive, meticulous, and highly operable procedures, not only can we clarify what tasks the pipeline construction equipment operators and maintenance personnel need to do daily maintenance and secondary maintenance, but also tell them How to work.
② While compiling maintenance procedures for pipeline construction equipment, the company also compiled checklists for standardized maintenance and management of various types of pipeline construction equipment, making it the main basis for management departments at all levels to inspect pipeline construction equipment, and unify inspection standards and assessment scores. Standards to facilitate the recording, filing and review of equipment inspections and inspection results.
① Personnel training. Strengthen the learning and training of pipeline construction equipment supervisors,managers, and maintenance personnel to change their concepts, fully understand the importance of maintenance to the use of equipment, and cultivate long-term perspectives and implementation of pipeline construction equipment maintenance, and completely avoid the first phase The situation where the project "eaten" a batch of pipeline construction equipment. Through regular learning and training, the standardized equipment maintenance procedures are deeply rooted in the hearts of the people, and become the working guidelines and working habits of operators and repairers, rather than the work requirements of the superior management department. Through learning and training, to a certain extent, the sense of responsibility and dedication of managers at all levels has also been improved.
② Innovate the system of deciding people and machines. In order to mobilize the enthusiasm of equipment operators to rationally use pipeline construction equipment, earnestly maintain pipeline construction equipment, and sincerely care for pipeline construction equipment, the company strictly implements the system of determining personnel and equipment, and integrates the personnel and equipment management information system to control the attendance and equipment of the operators. The intactness of the pipeline construction equipment is linked together, and the man-hours for equipment maintenance are included in the actual man-hours of the operator.
① Increase the intensity of rewards and punishments for pipeline construction equipment inspection. In order to ensure the implementation of the standardization of pipeline construction equipment on-site maintenance, the company pays special attention to the intensity of inspection rewards and punishments for pipeline construction equipment when revising the management system.
② Link the maintenance of pipeline construction equipment with bonuses. In order to motivate the construction unit to use and maintain the pipeline construction equipment, the project department regards equipment maintenance as an important assessment index when formulating the economic responsibility system assessment, guiding the construction unit to use the maintenance pipeline construction equipment rationally, controlling the construction progress and avoiding the problem to the greatest extent.
In order to ensure that pipeline construction equipment maintenance procedures can be effectively implemented, the company has formulated corresponding management systems and adopted specific measures to supervise the implementation of these systems.
l Divide maintenance responsibilities. In the management system, the corresponding responsibilities of equipment operators, pipeline construction equipment maintenance personnel, unit equipment managers, and project pipeline construction equipment managers are clarified, and these responsibilities are written into the maintenance procedures manual of each type of equipment, so that all levels of pipeline construction equipment Managers can see what they should do every day and how to record their work in the maintenance procedures.
l Promote standardized pipeline construction equipment maintenance procedures. Implement standardized equipment maintenance organization processes in each construction project to ensure smooth equipment maintenance channels and optimize the maintenance force of the entire project.
l Establish a professional maintenance team. The project department mobilizes skilled fitters, electricians, and repairers to form a professional maintenance team, which is conducive to the unified scheduling of maintenance forces for the project, and ensures low failure rate and high utilization of pipeline construction equipment.
What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!
Solution of container pipe spool fabrication line refers to a construction process in which some pipe sections with a determinable or adjustable size in the single-line diagram are concentrated in the specified area in the early stage, and they are assembled, welded, and tested. Because of its good site, it can be divided into processes: blanking section, grouping section, welding section, large-scale prefabrication yard can also be divided into manual bottoming section, automatic welding cover section, and finished product section, which can greatly improve construction efficiency and qualification.
What are the application areas of the solution of container pipe spool fabrication line?
What is the solution of container pipe spool fabrication line?
What information is there about solution of container pipe spool fabrication line?
Through the solution of container pipe spool fabrication line and on-site installation and commissioning, we also provide customers with related accessories for piping systems, including wear-resistant pipes of similar special materials or processed according to drawings, strip tees, mitered elbows, welded transverse three Through, elbow, lined wear-resistant and corrosion-resistant pipe fittings (ceramic, rubber), etc.
Wincoo follows API, ANSI, ASME standards, and can weld and prefabricate high-pressure pipelines and manifolds, mainly used in high-pressure rigid pipeline environments such as onshore and offshore oil drilling, fracturing, mud circulation, production lines, and test tubes. Wincoo is an excellent long-term supplier of high-pressure pipeline products for companies such as PetroChina, Sinopec, etc.
The solution of container pipe spool fabrication line in engineering is simply to make a plan in advance according to the material, shape, length, quantity and some planning instructions of the project that need to be used in each project. report. That is to say, if the project needs to be redone in the future, it can be based on the model used in this project.
Or a plan based on how much material costs and how much money is spent when the project is finally completed, which can save unnecessary costs in subsequent projects.
Solution of container pipe spool fabrication line: Pipe design, prefabrication management, pipe cutting, pipe groove processing, welding, logistics and anti-corrosion paint, pipe flaw detection and other work in a fixed area.
Advantages of solution of container pipe spool fabrication line: It is convenient to coordinate and control quality, progress and management in a fixed area, reduce the workload of on-site prefabrication and on-site installation, and greatly improve the installation, quality and progress of the entire project.
Modern solution of container pipe spool fabrication line: Using QSPT pipe prefabrication production line or QSPT software and equipment, advanced pipe prefabrication automation equipment can be used to improve the efficiency and quality of pipe prefabrication, and maximize the advantages of pipe prefabrication.
Wincoo Engineering Co., Ltd has been developing solution of container pipe spool fabrication line for many years, and is known as "the national brand leader in China". Therefore, customers can choose their products with confidence.
In today's world, pipe spool fabrication lines are very common for almost any application that transports liquid or gas substances. These liquid or gas substances flow in the pipeline system at different pressures and temperatures. Therefore, the pipe spool fabrication line suffers from excessive stress caused by pressure and temperature. So how to use pipe spool fabrication line correctly?
Here is the content list:
l What is the solution for pipe spool fabrication line?
l Choose WINCOO to solve the related problems of pipe spool fabrication line.
l What are the steps to use the pipe spool fabrication line purchased by WINCOO?
What is the solution for pipe spool fabrication line?
The pipe spool fabrication line must be designed and produced in a way that can handle the stress caused during the transportation of liquid or gas substances. Some facilities (power plants, oil refineries, etc.) require lengthy and complex piping systems.
Moreover, due to the limited working space of the pipe spool fabrication line, these types of facilities deal with problems. The pipe spool fabrication line must be produced and installed at the factory site. These complex facilities use spools with different sizes and different components.
The pipe spool fabrication line is a prefabricated part, including pipes, flanges and accessories. Pipe fittings are components that connect complex pipe networks. In addition, pipe spool fabrication line accessories will change the size or dimensions of the pipe system.
Choose WINCOO to solve the related problems of pipe spool fabrication line.
Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication line, involving pipe manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.
WINCOO has the ability to provide a feasible pipe spool fabrication line to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.
According to the customer's facility/site space availability, WINCOO can research/design and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the pipe spool fabrication line production schedule meets the project requirements.
To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a sourcing agent for pipe spool fabrication line in China to find the necessary supply resources!
What are the steps to use the pipe spool fabrication line purchased by WINCOO?
The pipe spool fabrication line consists of seven steps: sandblasting→cutting→chamfering→assembly→welding→nondestructive testing→painting.
1. Sandblasting machine
We need to understand the size, weight, material and cleanliness of the workpiece. Then we can provide you with the right machine.
2. Cutting machine
There are three types of cutting machines, namely band saw cutting machine, five-axis CNC flame and plasma cutting machine and cutting and chamfering machine. We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.
l The band saw machine is a cold cutting machine, suitable for carbon steel and stainless steel, with 4 lines of 2-24", 8-32", 12-48" and 24-60". PLC control, fixed length function.
l The five-axis CNC flame plasma cutting machine is a thermal cutting machine, which is suitable for carbon steel and also adopts PLC control.
l Chamfer all the cutting edges as cold cuts, and there are 3 lines in total, 2-16", 2-12" and 2-8" respectively.
3. groove shape
The groove shape of the groove/end face machine has J, U, V, X, etc., which can be controlled by PLC or CNC. Suitable workpiece sizes are 2-16", 4-24", 8-32", 12- 48", 24-48" and 24-60". We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.
4. Laminating machine
5. Welding machine
Welding machine, the welding procedure is Root pass→Filling→Capping, there are two welding machines: split type and cantilever type.
6. Non-destructive testing
Non-destructive testing is non-destructive testing, it has three testing methods: RT, UT and X-ray.
7. Paint spraying
Paint spraying is realized through the spray booth. We need to know the size and shape of the workpiece before we can provide you with the right machine.
Pipe spool fabrication line is mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!
Here is the content list:
l What are the performance characteristics and advantages of pipe spool fabrication line?
l What are the functional advantages of pipe spool fabrication line?
l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
What are the performance characteristics and advantages of pipe spool fabrication line?
There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.
The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.
l Achieve 80% automated manufacturing rate
l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI
l Reduce customer's manufacturing costs
l Guarantee customer's processing quality
l Enhance customer competitiveness
What are the functional advantages of pipe spool fabrication line?
Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.
① By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.
② The pipe spool fabrication line can minimize production delays.
③ By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.
④ The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.
⑤ Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.
⑥ Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.
⑦ Manufacture and processing under the strict supervision of third-party inspectors.
⑧ The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures
⑨ Better security.
What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.
l Using CNC equipment parts processing, high product precision
l The machine is sturdy and durable, with low maintenance probability
l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;
l Fully automated, simple operation, continuous production, high efficiency;
l The pipe production speed is 15% faster than the peers, and the output is high;
l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;
l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.
l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.
l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.
l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.
l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.
l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.
l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.
Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".
In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!