Storage tank jacking system is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. I will give you a detailed introduction of the storage tank jacking system.
What are the applications of storage tank jacking system?
What are the features of storage tank jacking system?
What are the types of storage tank jacking system?
1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.
2.Also it can be used for mega work piece jacking or lifting.
1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.
3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.
4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.
5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.
6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.
7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.
8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight
9.High efficiency, each time lifting or falling down only needs around 15 minutes.
10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.
At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.
Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.
In recent years, with the large-scale application of tank welding machine, the welding quality requirements of tank welding machines are getting higher and higher. The following points should be paid attention to before purchasing tank welding machines.
Here is the content list:
l Know the production performance of tank welding machine in advance.
l Need to understand the characteristics of tank welding machine before buying.
l Detailed description of the purchase reference of tank welding machine.
Applicable materials for tank welding machine:tank welding machine uses ordinary welding wire as the repair material. The materials are: gray iron, ductile iron, stainless steel, carbon steel, die steel, aluminum, aluminum alloy, copper and other conductive metals can be repaired .
Scope of application of tank welding machine: tank welding machine is a professional precision repair welding equipment for small defects such as pinholes, sand holes, pores, cracks, bumps, scratches, pits and mechanical parts surface wear and mold wear. It is widely used in mold industry, foundry industry, electrical appliance manufacturing industry, medical equipment, automobile, shipbuilding, boiler, construction, bridge construction and other industries.
(1) Low heat and normal temperature welding, the matrix does not generate heat, does not produce thermal deformation, the metallographic structure near the welding point is unchanged, there is no stress, no crack, no hard spot hardening phenomenon, and does not affect the machining performance.
(2) Simple operation, multi-purpose in tank welding machine. In addition to the surfacing repair function, it can also strengthen the surface coating of cemented carbide such as tungsten carbide.
(3) Argon gas protection has good adhesion, high welding strength, metallurgical bonding, and re-solidification after the filling material and the matrix are melted at the same time, and the bonding is firm, dense, and does not fall off. After welding repairs, various machining processes such as turning, milling, planing and grinding can be carried out.
(4) The source of tank welding machine is wide, economical and practical, the whole machine is about 30KG, and it can be repaired online.
(5) Rotary self-destructive electrode deposition surfacing welding, easy to operate and high working efficiency.
(6) Environmental protection and no pollution. No harmful gas is generated, it can be directly held by hand, can be seen by eyes, and the welding position is accurate, the welding point is small, and the amount of repair after welding is small.
(7) The tank welding machine repair process is the repeated melting and accumulation of high-frequency welding repair points. No matter the size of the defect, it can be repaired as long as the pen tip can touch.
(8) Pure metal repair, no welding repair trace, welding repair effect meets quality inspection standards.
1. When purchasing tank welding machine products, go to formal manufacturing companies or large shopping malls, and choose brand-name and high-quality products with a high market share. Don't go to a small store for cheap, as the quality of the tank welding machine cannot be guaranteed.
2. Before buying, you can check the operation, conversion and installation of the switch on the panel, the power indicator light is on and off, the fan is normal, whether there is abnormal vibration and buzzing in the power supply part, whether there is a peculiar smell, and whether it is in appearance There are heat generation phenomena such as discoloration to ensure the quality of the tank welding machine and give full play to the performance of the tank welding machine.
3. The dealer can be required to provide a product quality inspection report or certificate when purchasing. Because tank welding machine products are national compulsory certification products, you must confirm whether the product has passed the "3C" certification when purchasing. You can also check online.
4. When purchasing, check whether the nameplate on the product has the name of the manufacturer, production address, specifications, model, welding current adjustment range, load duration, input voltage and current, etc., and then determine what you want to buy according to work needs tank welding machine.
5. Be sure to check whether the product has a grounding screw when purchasing. The grounding screw connection should be well grounded without paint. Whether the movement is clean and the insulation is damaged to ensure safe use. You can also check if necessary.
6. If you want to buy a gas-protected tank welding machine, check whether the accessories are complete, whether the wire feeder is oily, whether it rotates smoothly, whether the connecting cable matches the outer insulation, to ensure the stability of the arc.
What is more? WINCOO provide not only tank welding machines, but also pipe spool fabrication solutions for customers from everywhere!
The application of steel in engineering, construction and life is more and more, and most of the time it needs steel of various shapes, such as rectangle, round, or other shapes. At this time, professional steel cutting machines are needed. Today we introduce to you is dedicated to the factory cutting machine.
●CNC Flame Cutting Machine
●CNC flame & plasma cutting machine
●CG Multi-head strip cutting machine
●XCF-1200 portable digital control flame cutting machine
Standard configuration is 2 CNC cutting torches and 9 strip cutting torches, also can special design according to customers’ requirements. With auto-ignition,auto-lifting,auto-piercing,auto-cutting,powder-spay,printing,cooling with water, re-cutting, dynamic graphic-tracing display, auto-height control for torch as options. Closed loop control for servo system. No clearance transmission for gear and gap, and with automatic acceleration and deceleration, cutting sequential control, art parameters set-up and kerf - compensation function.
CNC flame & plasma cutting machine is a kind of high-efficient and high-precise multi-head cutting and transverse straight-end cutting, and it also can do other geometric shape cutting. The gantry type structure design can ensure the high strength and rigidity. It equipped with Japanese Panasonic full-digital AC servo driving system and German Neugart reducer, it runs steadily and cutting with a high precision.
This kind of machine is adopting oxygen gas supply with high efficiency; it can be designed with different number of cutting torches according to customer’s requirement. It can process several plants in one time, with the function of longitudinal multi-head cutting and transverse straight-end cutting. Equipped with imported transducer to stepless speed adjustment, the adjustment range is large and it can move safety.AC frequency conversion governor or AC servo is adopted in driving system.
XCF-1200 can cut not only manually as a semi-automatic car but also automatically. It is the portable type when the cutting range is within 1200mm.It likes the gantry type digital control cutter to cut any complex plane figure. It is mainly used for flame cutting as well as may be configured the plasma cutting. The vertical guide of the main machine adapts the imported precision double axis straight line guide; the horizontal guide is made of the precision transmission system and the aluminum alloy sections with stable transmission and high precision. The CNC control system which is produced by Sino-US joint venture has the advantages of high reliability and strong anti-jamming, it is easy to master jacking programming. It can do either the manual programming for the simple figure or the automatic jacking programming for the complex figures.5.7 inches LCD, so it is visual and easy to learn. The machine is widely applied to plate-cutting of manufacturing industry such as automobile, shipbuilding, engineering machinery, petrochemical industry and pressure vessel etc.
The above is our WINCOO several cutting machine types, the specific product content welcome you to enter our website to browse.
Pipe spool fabrication line refers to the manufacturing (cutting, chamfering, welding) of metal pipes and elbows to manufacture pipelines or pipeline structures, which are commonly used in the oil and gas industry and offshore industries. The pipe spool fabrication line actually prepares all the tube ends from the manufacturing tube to the tube and from the tube to the elbow. Next, describe in detail what is the pipe spool fabrication line?
Here is the content list:
l What are the performance characteristics of the Pipe spool fabrication line?
l What is the industry standard for pipe spool fabrication line?
l What is the specific solution for Pipe spool fabrication line?
The first thing to understand is that most pipe spool fabrication lines are manufactured in tube shaft manufacturing workshops where there are cutting, sawing, beveling and welding machinery. WINCOO provides a full range of pipe spool fabrication solutions, pipe beveling machines for pipe shaft production lines and automatic devices for GMAW pipe welding.
① Gathering pipeline system
② Multiple sets of pipe cutting and bevel processing workstations
③ Multiple sets of mechanical pipeline assembly workstations
④ Multiple sets of pipeline automatic welding workstations
⑤ Establish more logistics transportation system or transportation system
⑥ One set of steel pipe frame
① Production efficiency: extremely high (hoisting by bridge crane, beveling by high-speed pipe cutting and beveling machine, and welding by automatic welding station)
② Applicable industries: petroleum, natural gas, oil refineries, petrochemicals, onshore and offshore, chemical engineering, nuclear power plants, shipbuilding, power stations, energy, aviation. It is especially suitable for the on-site tube shaft production line prefabrication system.
③ Production capacity: 20,000~150,000 DI per month (or depending on the size of the archive or the configuration of the machine), which reduces the manpower input, improves the level and efficiency of the pipe spool fabrication line, and saves more costs.
Carbon steel, stainless steel, alloy steel
200 mm to 12000 mm
Before and after walking
Railcar, two cars, 7.5m track, carrying capacity: <= 6T
400-600 inches in diameter / 10 hours
In addition, WINCOO also provides fixed mechanical equipment to prepare pipe ends with smooth and accurate chamfering to prepare for welding before manually or automatically welding pipe to pipe or bending pipe. We can provide you with a suggested tool set to get the correct pipe spool fabrication line!
In addition to the production of pipe spool fabrication line, WINCOO also produces pipe benders, roll grooving machines, and pipe welding machines. We also provide customized solutions to the engineering department. We are the global leader of pipe spool fabrication line and the leading provider of pipe spool fabrication line. We develop and use proprietary welding technology for computer applications for material control, production planning and pipe spool fabrication line.
Formulate industry standards for pipe spool fabrication line:
l Able to supply multiple large projects
l Can choose to use multiple facilities while maintaining a point of contact
l Fully integrated to meet customer material requirements, pipe manufacturing and module assembly
l Online access to the "real-time" status of manufacturing
l Standardized quality plan for all McDermott factories
l Energetic workforce, with unions and open shops
Pipe spool fabrication line is a process of welding pipe components (such as pipes, elbows, tees, flanges, etc.) into the engineering piping system in strict accordance with the design requirements of customers. We strategically have facilities using the most advanced technologies and processes on a global scale.
① The most advanced 1G TIG, 1G MIG and other automated welding processes
② Induction and cold bending
③ Robot cutting and welding
④ Indoor painting
⑤ Non-destructive inspection and heat treatment
⑥ Real-time online spool tracking
⑦ Color-coded barcode shipping label
Our mission is to establish strong partnerships with customers and provide comprehensive and information-rich services through product knowledge and maximum competitive efforts.
Our commitment to the technology investment of the pipe spool fabrication line ensures that the performance and reliability that meet the project execution requirements are improved. Through our main material distribution department, we can purchase materials globally and directly in the factory, while maintaining a large amount of standard inventory, project pre-purchase and invoicing materials!
What is more? WINCOO also provide customers with vairous pipeline construction solutions!
Hydraulic jack is mainly used in the inverted construction of vertical cylindrical steel storage tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature storage tank, etc. Today I will introduce our YT series hydraulic jack, and take the YT30 for example. I will introduce this product in the following aspect.
●The features of equipment
●The structure of equipment
●The overall structure of the equipment and its working principle
1.The set of equipment is mainly composed of hydraulic lifting pump station, hydraulic cylinder, wire rope and so on, easy to install.
2.The equipment adopts PLC program to control the lifting centrally. Each lifting pump station is equipped with displacement sensor device, which is easy to operate and has high lifting synchronization accuracy.The equidistant distance can be adjusted arbitrarily.
3.The hydraulic lifting pump station can be divided into two modes: dynamic and centralized control. The hydraulic cylinder can be adjusted (fine-tuning) rising and falling individually or locally (several), and can be controlled centrally by multiple groups. The lifting height can be more accurately controlled, which is convenient for the butt adjustment of the welding seam of the tank wall.
4.Each hydraulic cylinder is equipped with safety valve, good self-locking,equipment will not be due to power failure in the process of operation;
5.The blasting and breaking of a high-pressure rubber hose.The failure of a hydraulic cylinder causes the tank or heavy weight to slide or fall, and the hydraulic lifting process is safe and reliable.
6.The stroke of hydraulic cylinder is 3200mm, which can meet the one-time lifting completion of the existing panel width and reduce the lifting time.
7.The overall base length of the equipment is only 2200mm, which can fully meet the automatic welding process of large storage tank inner ring seam.
Electrical control system: power supply part, control part (operating platform) and pump station control box.
|Centralized control||Control panel||Power supply||Pump station control box|
The equipment consists of five parts;It is composed of power supply part, control part, hydraulic station part and pipeline part
● The power supply part provides power supply for the control part, and the hydraulic station provides power supply.
● The control part provides control for hydraulic station and hydraulic jack
● Hydraulic station: it is composed of oil pump electric unit, hydraulic valve set, high-pressure ball valve, high-pressure rubber hose and oil tank to provide hydraulic energy for hydraulic jack.
● Hydraulic jack part: hydraulic cylinder, wire rope, such as equaling rod device, hydraulic cylinder roof device, hydraulic cylinder support rod, etc
● The fixed plate, wire rope lifting lug and pin for the hydraulic cylinder are made by the user.
1).The set of equipment is evenly placed around the lifting object, the overall force and lateral force of the equipment are strictly calculated and successfully applied.
2).Precise and compact structure, adjustable output force, lifting speed to meet lifting requirements, high synchronization accuracy.
Force transfer process:
Output force of hydraulic cylinder → steel wire rope → rising ring (welded with lifting lug) → conduction plate → wall plate lifting
Hydraulic jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying tank hydraulic jacking system to tank contractors worldwide.