Automatic lifting machine- Factory Manufacturers Suppliers From China

In today's world, pipe spool fabrication lines are very common for almost any application that transports liquid or gas substances. These liquid or gas substances flow in the pipeline system at different pressures and temperatures. Therefore, the pipe spool fabrication line suffers from excessive stress caused by pressure and temperature. So how to use pipe spool fabrication line correctly?

 

Here is the content list:

l What is the solution for pipe spool fabrication line?

l Choose WINCOO to solve the related problems of pipe spool fabrication line.

l What are the steps to use the pipe spool fabrication line purchased by WINCOO?

 

What is the solution for pipe spool fabrication line?

The pipe spool fabrication line must be designed and produced in a way that can handle the stress caused during the transportation of liquid or gas substances. Some facilities (power plants, oil refineries, etc.) require lengthy and complex piping systems.

 

Moreover, due to the limited working space of the pipe spool fabrication line, these types of facilities deal with problems. The pipe spool fabrication line must be produced and installed at the factory site. These complex facilities use spools with different sizes and different components.

 

The pipe spool fabrication line is a prefabricated part, including pipes, flanges and accessories. Pipe fittings are components that connect complex pipe networks. In addition, pipe spool fabrication line accessories will change the size or dimensions of the pipe system.

 

Choose WINCOO to solve the related problems of pipe spool fabrication line.

Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication line, involving pipe manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.

 

WINCOO has the ability to provide a feasible pipe spool fabrication line to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.

 

According to the customer's facility/site space availability, WINCOO can research/design and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the pipe spool fabrication line production schedule meets the project requirements.

 

To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a sourcing agent for pipe spool fabrication line in China to find the necessary supply resources!

 

What are the steps to use the pipe spool fabrication line purchased by WINCOO?

The pipe spool fabrication line consists of seven steps: sandblasting→cutting→chamfering→assembly→welding→nondestructive testing→painting.

1. Sandblasting machine

We need to understand the size, weight, material and cleanliness of the workpiece. Then we can provide you with the right machine.

2. Cutting machine

There are three types of cutting machines, namely band saw cutting machine, five-axis CNC flame and plasma cutting machine and cutting and chamfering machine. We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

l The band saw machine is a cold cutting machine, suitable for carbon steel and stainless steel, with 4 lines of 2-24", 8-32", 12-48" and 24-60". PLC control, fixed length function.

l The five-axis CNC flame plasma cutting machine is a thermal cutting machine, which is suitable for carbon steel and also adopts PLC control.

l Chamfer all the cutting edges as cold cuts, and there are 3 lines in total, 2-16", 2-12" and 2-8" respectively.

3. groove shape

The groove shape of the groove/end face machine has J, U, V, X, etc., which can be controlled by PLC or CNC. Suitable workpiece sizes are 2-16", 4-24", 8-32", 12- 48", 24-48" and 24-60". We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

4. Laminating machine

5. Welding machine

Welding machine, the welding procedure is Root pass→Filling→Capping, there are two welding machines: split type and cantilever type.

6. Non-destructive testing

Non-destructive testing is non-destructive testing, it has three testing methods: RT, UT and X-ray.

7. Paint spraying

Paint spraying is realized through the spray booth. We need to know the size and shape of the workpiece before we can provide you with the right machine.

With the development of high-speed and heavy-duty tracks, seamless tracks have become the best choice for high-speed and heavy-duty track structures due to their high reliability and stability. The orbital welding machine, one of the keys to seamless circuits, has an important influence on the development of seamless circuits.

• What is the application of orbital welding machines?

• How is the orbital welding machine used?

• What are the features of the orbital welding machine?

What is the application of orbital welding machines?

At present, the development of railways is mainly towards high-speed passenger cars, subway passenger cars, light rail cars, high-speed heavy trucks, etc. To meet these requirements, it is necessary to adjust the weight of the trains. Nowadays, it is common practice to use aluminum alloy materials in the manufacturing process of passenger cars. Because aluminum alloy materials have the characteristics of light weight, corrosion resistance, smooth appearance, complex curved surfaces and high specific strength, they can effectively reduce the resistance and quality of passenger cars. Increased overload. In order to effectively improve the processing efficiency of aluminum alloy materials, it is necessary to change the traditional processing method and use the welding technology of orbital welding machine for processing and manufacturing.

How is the orbital welding machine used?

(1) Welded parts preparation: Given the high hardness of rail steel, it is difficult to process the groove on site. Therefore, the orbital welding machine adopts the docking method and uses the existing end surface of the rail as the working surface. If the end face is heavily corroded, the angle grinder must be used to polish the surface bare.

(2) Determination of the impact gap: Given the height of the rail itself, the gap must not be too small, otherwise the welding wire for welding work cannot penetrate it, so it is necessary to reserve enough gap.

(3) Welding preheating: In the preheating process of orbital welding machine, a gas welding torch is used for preheating, and an infrared temperature measuring gun is used to ensure that the preheating reaches the specified temperature.

(4) Shock surface process: The entire welding process adopts the multi-layer multi-pass welding process. Although this process is relatively inefficient, it can ensure the weld strength and temperature between the layers.

(5) Heat treatment after welding: The heating process of the orbital welding machine uses a gas welding torch. After heating to the specified temperature, asbestos felt is used for heat preservation to prevent the appearance of cracks after welding.

(6) Grinding the workpiece after welding: The orbital welding machine keeps the weld seam and the base metal of the rail smooth.

What are the features of the orbital welding machine?

The biggest feature of orbital welding machine is small-scale local heating, high heating efficiency, easy operation, which is very suitable for fast heating and cooling of high manganese steel welding, and also suitable for welding repairs of local defects on rails. It is currently the most widely used method for welding rails and track grooves. Methods. However, it must be noted that the orbital welding machine for rail welding must be properly preheated. Due to local heating and rapid cooling of the rail, slightly abnormal brittle structures such as martensite and bainite can be generated, which increases the brittleness of the rail. Preheating prevents abnormal tissue formation.

Wincoo Engineering Co., Ltd strives to offer high quality products at reasonable prices, efficient production times and the most professional customer service.

The following short description gives the working procedure in outline. It can in certain details be modified when required.

Step 1. The tank bottom – plates are placed on the prepared foundation and welded together.

Step 2. The beams or lattice work of the roof are assembled and finally joined to the upper rim of the shell ring.

Step 3. The jacking equipment is installed in the tank. The plates of the second shell ring (next to the top ring) are positioned outside the first one.

Step 4. The completed part of the tank (roof and top shell ring) is lifted hydraulically to a height at which the plates of the second ring can be moved into place and the roof sheeting can be completed.

Step 5. The plates of the second shell ring are located exactly and welded together to the lower edge of the first ring.

Step 6. The plates of the third shell ring are placed outside the second shell ring.

Step 7. The completed part of the tank (roof the two uppermost shell rings) is lifted.

Step 8. The above cycle of operations is repeated until the last (bottom) shell ring is finished.

Step 9. The entire tank is lowered down to the bottom plate and welded to this.

Step 10. The lifting equipment is dismantled.

The tank construction process needs two kinds of equipment, respectively is the welding machine and the hydraulic jacking system, the welding machine is divided into the horizontal welding machine and the vertical welding machine;the hydraulic jacking system is also divided into senior hydraulic jacking system and simple hydraulic jacking system.(If your tank is bottom to top,you don’t need the hydraulic jacking system.)

  

The sand blasting machine uses compressed air to transport powder particles (diameter 1~4mm) from one place to another in the pipeline. In the process of converting kinetic energy into potential energy, the high-speed moving sand particles scour the surface of the object to achieve the effect of improving the surface quality of objects.

What is the principle of sand blasting machine?

What is the workflow of sand blasting machine?

What are the advantages of sand blasting machine?

What is the principle of sand blasting machine?

The sand blasting machine uses the grinding fluid as the feeding power of the grinding fluid, and sends the evenly stirred grinding fluid (a mixture of abrasive and water) to the spray gun through the grinding fluid pump. As the acceleration power of grinding fluid, compressed air enters the spray gun through the air pipe. In the spray gun, the compressed air accelerates the grinding fluid entering the spray gun, and is ejected through the nozzle and sprayed onto the surface to be processed to achieve the desired processing purpose. In the liquid sandblasting machine, the grinding liquid pump is the feeding power, and the compressed air is the acceleration power.

What is the workflow of sand blasting machine?

Due to the impact and cutting effect of abrasives on the surface of the workpiece, the surface of the workpiece can obtain a certain degree of cleanliness and different roughness, so that the mechanical properties of the surface of the workpiece are improved, thus improving the fatigue resistance of the workpiece and increasing its adhesion between the coating and the coating prolongs the durability of the coating film. The sand blasting machine is also beneficial to the leveling and decoration of the paint, removing impurities, variegation and oxide layer on the surface, and at the same time roughening the surface of the medium, eliminating the residual stress of the workpiece and improving the surface hardness of the substrate.

What are the advantages of sand blasting machine?

1. The number and arrangement of shot blasting are calculated by computer shot blasting simulation. The 8 impellers are located up, down, left and right, respectively, to ensure that the shot blasting projectile covers most of the steel surface, including the ends. It ensures that the effect of shot blasting is comprehensive and effective.

2. The system of the sand blasting machine is a centrifugal hedging type shot blasting machine, which has the advantages of large blasting amount and fast ejection speed. The quantity and momentum of projectiles ejected to the surface of the workpiece in unit time are greatly improved. Therefore, the shot blasting time can be shortened, the efficiency can be improved, and a satisfactory cleaning quality can be achieved.

3. The dust removal system adopts filter type backwashing. The dust collector adopts a folded dust filter cartridge, which increases the dust removal area. The filter cartridge adopts nanofiber technology; the dust removal efficiency is over 99.99%, especially for dust particles with a diameter of 0.5μm. After high-efficiency filtration, the air is clean and can be recycled or discharged indoors. The pulse controller can adjust the frequency, speed and intensity of dust removal. Compared with the traditional domestic bag-type single-stage dust removal system, it has the advantages of high dust removal efficiency, small running resistance, small size, light weight and convenient replacement. Emissions comply with national emission standards.

This is the information about the sand blasting machine. If you would like to learn more about the sand blasting machine, please connect WINCOO ENGINEERING CO., LTD.

Replacement Parts

A gas cylinder is a pressure vessel for storage and containment of gases at above atmospheric pressure.High-pressure gas cylinders are also called bottles.Inside the cylinder the stored contents may be in a state of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a substrate material, depending on the physical characteristics of the contents.

GRAY, Prof Glenda MBBCH, FCP (Paeds) SA. Executive Director Perinatal HIV Research Unit, Wits Health Consortium, University of Witwatersrand; Associate Professor, Department of …

Jul 21, 2022 · MR DIY opens 500th store in Thailand, eyes 1,000 in 4 years. Published: Jul 21, 2022