Plasma Gantry Welding Machine- Suppliers Factory Manufacturers From China
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Tank welding machine is the process of joining metal parts using various fusible alloys. The melting point of the solder is lower than that of the material to be soldered, so that the part will end the soldering through inter molecular contact on its surface without being melted.
Here is the content list:
l What is the working principle of tank welding machines?
l What is the purpose of using tank welding machines?
l What are the application significance of tank welding machines?
What is the working principle of tank welding machines?
Tank welding machines can be divided into soft welding and hard welding. The temperature of soft welding is lower than 450℃, and the temperature of hard welding is higher than 450℃. Hard welding is usually used for metals such as silver, gold, steel, copper, and its welding point is much stronger than soft welding, and its shear strength is 20 to 30 times that of soft welding. The above two types of thermal connections usually use the term soldering, because in both cases molten solder is written into two elongated gaps between the clean and close solid metal surfaces of the device.
Tank welding machines ensure the continuity of the metal. On the one hand, two metals are connected by bolts or physical attachments to each other, showing a strong metal whole, but this connection is not continuous. Sometimes if there is an oxide insulating film on the metal surface, they may even Right or wrong physical contact.Another disadvantage of mechanical connection compared with welding is that the contact surface continues to oxidize, resulting in an increase in resistance. In addition, vibrations and other mechanical shocks can also loosen the joint. Welding eliminates these problems. The tank welding machines do not move relative to each other, the contact surface will not be oxidized, and the continuous conduction method can be maintained.
What is the purpose of using tank welding machines?
Tank welding machines welding is a process of fusion between two metals, mainly for the purpose of dissolving some of the metal in contact with the solder in the molten state, and the surface of the metal being welded often has a thin oxide film that cannot be dissolved by the solder. The flux is used to remove this oxide film. The tank welding machines welding process usually includes:
l 1) Melting of the flux to remove the oxide film on the surface of the welded metal;
l 2) Melting the solder makes the impure substances and lighter flux suspended in it float to the surface;
l 3) Some dissolve some metal connected with solder;
l 4) Cool and end the melting of metal and solder.
Through temperature changes, humidity, vibration, etc., even a bad solder joint can cause some or all of the system to lose control. There are countless welding points in the equipment, and the reliability of these welding points should even be higher than the equipment itself.
For the purpose of using tank welding machines, research in this area has led to the addition of knowledge of materials and their properties, and many developments have been made in the possible welding processes. Welding technology is an accompanying technology.
With the development of the electronics industry, more useful packaging technologies and smaller components will certainly continue to emerge. Welding technology will also continue to be developed to meet the needs of the electronics industry and environmental issues. This is why welding is becoming more and more professional for technology professors who work in the electronics industry today!
What are the application significance of tank welding machines?
The auxiliary equipment of the tank welding machines includes gas welding glasses to prevent the operator from being damaged by the ultraviolet, infrared or other rays generated by the welding arc or other welding energy, the mask to protect the eyes, face and neck of the welder during arc welding, white work clothes, welder gloves and protective guards.
l Energy efficient.
The energy saving of the electric welding machine is embodied in two aspects: energy saving at no load and energy saving at load. According to relevant statistics, in 2008, the demand for tank welding machines in the domestic welding industry was 890,000 units. If all electric welding machines are used, it can directly save 43,000 tons of copper, 64,000 tons of steel, and save 680 million KW.H of electricity. It saved 566,500 tons of coal, 10.34 million tons of water, and reduced 1,144,500 tons of CO2 emissions. It can be seen that vigorously promoting tank welding machines has huge economic and social benefits.
l Stable performance
Since the working frequency of the tank welding machines is above 20KHZ, it has a faster response speed, and the droplet transfer can be subdivided into multiple stages for control. For CO2 gas shielded welding, spatter can be greatly reduced. For pulsed melting pole MIG/MAG welding, the stability of jet transition can be effectively controlled, and the droplet transition and the movement of the wire feeding mechanism can be combined to further control the melting. During the dripping transition process, a good weld formation is obtained and the welding performance is stable. These are things that traditional rectifier welding machines cannot do.
l Centralized control
The tank welding machines uses a large number of digital controllers such as single-chip microcomputer, DSP, FPGA, etc., and realizes the network communication between multiple welding machines or the upper computer and the welding machine through Ethernet and field bus. It not only solves the problem of coordinated operation of multiple welding machines, and facilitates centralized control in the welding process, but also realizes the setting or monitoring of remote welding machine parameters, making remote fault diagnosis and maintenance of tank welding machines possible.
Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipeline construction equipment solutions, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and Other industrial fields.
Here is the content list:
l What are the advantages of the working principle of pipeline construction equipment?
l What are the advantages of the basic structure of pipeline construction equipment?
l What are the advantages of pipeline construction equipment construction technology?
What are the advantages of the working principle of pipeline construction equipment?
Pipeline construction equipment adopts pipeline fixation, and the welding car travels to various positions to automatically perform pipeline welding. The welding process is efficient and low in cost.
The pipeline construction equipment includes the all-position automatic welding machine, which is composed of a welding control system, a welding trolley with a welding gun, a welding power source, a wire feeding device and accessories. The following specifically introduces the product parameters of pipeline construction equipment:
Applicable tube greater
Tube wall thickness
CS, SS, AS, low temperature steel (SS with special guide rail)
Suitable seam welded
pipe to pipe, pipe to elbow, pipe to flange
Stepper motor wheel and gear/worm drive
Buttons for increasing and decreasing speed
Our company's proprietary technology product,/rotary stepping motor
The company's proprietary technology product, digital tube
What are the advantages of the basic structure of pipeline construction equipment?
The pipeline construction equipment mainly consists of pipe fittings, valves, measuring instruments, supports and hangers, etc., which are connected with the gathering and transportation pipelines through production equipment to form the entire gathering and transportation system to complete the transportation of oilfield production media.
There are many types of pipe fittings used in pipeline construction equipment, mainly low-alloy steel, low-carbon steel, etc. According to the different pressures of gathering and transportation pipelines, they are divided into low-pressure, medium-pressure, and high-pressure pipelines. When selecting the material of the pipeline construction equipment, it must meet the design requirements, and no heavy skin shrinkage should occur. At the same time, the threads and grooves of the pipe fittings must meet the requirements of use during processing.
What are the advantages of pipeline construction equipment construction technology?
Under normal circumstances, groundwater or various sulfides will have a certain corrosive effect on pipeline construction equipment during operation. Therefore, to ensure the safety of pipeline construction equipment, it is necessary to strictly control the materials of gathering pipeline equipment. Corresponding anti-corrosion measures shall be taken in pipeline construction equipment according to the actual situation.
After our actual investigation of the ground and site soil conditions, we have correctly inferred the corrosivity, and formulated scientific and reasonable anti-corrosion measures based on the analysis results, and used the correct anti-corrosion technology. At present, the anti-corrosion material often used in pipeline construction equipment is asphalt. The application of asphalt in pipeline construction equipment anti-corrosion has the characteristics of low cost, good effect and large application area.
WINCOO has the ability to provide feasible pipeline construction equipment solutions to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.
According to the customer's facility/site space availability, we can research and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the production schedule meets the project requirements. To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a procurement agent for pipeline construction equipment in China to find the required supply resources.
Hydraulic jack is mainly used in the inverted construction of vertical cylindrical steel storage tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature storage tank, etc. Today I will introduce our YT series hydraulic jack, and take the YT30 for example. I will introduce this product in the following aspect.
●The features of equipment
●The structure of equipment
●The overall structure of the equipment and its working principle
The features of equipment
1.The set of equipment is mainly composed of hydraulic lifting pump station, hydraulic cylinder, wire rope and so on, easy to install.
2.The equipment adopts PLC program to control the lifting centrally. Each lifting pump station is equipped with displacement sensor device, which is easy to operate and has high lifting synchronization accuracy.The equidistant distance can be adjusted arbitrarily.
3.The hydraulic lifting pump station can be divided into two modes: dynamic and centralized control. The hydraulic cylinder can be adjusted (fine-tuning) rising and falling individually or locally (several), and can be controlled centrally by multiple groups. The lifting height can be more accurately controlled, which is convenient for the butt adjustment of the welding seam of the tank wall.
4.Each hydraulic cylinder is equipped with safety valve, good self-locking,equipment will not be due to power failure in the process of operation;
5.The blasting and breaking of a high-pressure rubber hose.The failure of a hydraulic cylinder causes the tank or heavy weight to slide or fall, and the hydraulic lifting process is safe and reliable.
6.The stroke of hydraulic cylinder is 3200mm, which can meet the one-time lifting completion of the existing panel width and reduce the lifting time.
7.The overall base length of the equipment is only 2200mm, which can fully meet the automatic welding process of large storage tank inner ring seam.
The structure of equipment
Electrical control system: power supply part, control part (operating platform) and pump station control box.
Pump station control box
The equipment consists of five parts;It is composed of power supply part, control part, hydraulic station part and pipeline part
● The power supply part provides power supply for the control part, and the hydraulic station provides power supply.
● The control part provides control for hydraulic station and hydraulic jack
● Hydraulic station: it is composed of oil pump electric unit, hydraulic valve set, high-pressure ball valve, high-pressure rubber hose and oil tank to provide hydraulic energy for hydraulic jack.
● Hydraulic jack part: hydraulic cylinder, wire rope, such as equaling rod device, hydraulic cylinder roof device, hydraulic cylinder support rod, etc
● The fixed plate, wire rope lifting lug and pin for the hydraulic cylinder are made by the user.
The overall structure of the equipment and its working principle
1.The overall structure of the equipment
1).The set of equipment is evenly placed around the lifting object, the overall force and lateral force of the equipment are strictly calculated and successfully applied.
2).Precise and compact structure, adjustable output force, lifting speed to meet lifting requirements, high synchronization accuracy.
2.Working principle of equipment
Force transfer process:
Output force of hydraulic cylinder → steel wire rope → rising ring (welded with lifting lug) → conduction plate → wall plate lifting
Hydraulic jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying tank hydraulic jacking system to tank contractors worldwide.
In the last six months, our company has sold a total of 197 hydraulic jacks to Malaysia, Senegal, Italy, Iraq and THE United Arab Emirates. Not only our new customers who come back because of quality, but also new customers who come to inquire through various channels.
Largest Iraq order
Malaysian customers who placed back-to-back orders
UAE, Italy and other new clients
Largest Iraq order
During the year of the Tiger 2022, our business manager received an inquiry from Iraq through Google's independent site. After friendly communication with the customer and several technical clarification meetings, the customer placed an order for 100 hydraulic jacks to us.
Malaysian customers who placed back-to-back orders
In December last year, the Malaysian customer placed an order of 20 hydraulic jacks to us after our initial contact. After one month's production cycle and more than half a month's transportation time, the customer received the hydraulic jacks and carried out on-site construction. Our hydraulic jacks has excellent quality and favorable price. In June this year, the customer placed an order of 20 hydraulic jacks to us as he expanded the scale and received a new project.
UAE, Italy and other new clients
Not only Google site, customers can also find us through Alibaba international site and Made in China website. Most new customers find us through the above websites. From online chat to video conference, we impress customers with our professional ability and superior product advantages. As a result, we have developed new customers in the UNITED Arab Emirates, Italy and other countries.
Our company has a skilled team that can customize exclusive products for you according to the different needs of customers. If you are interested in this product and want to know more about it, please contact WINCOO ENGINEERING CO., LTD.
Welding - Wikipedia
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion.Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melt the base metal (parent metal).. In addition to melting the base metal, a filler material is typically added to …
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Dawson Group Ltd. - China Manufacturer, Supplier, Factory of Chain Hoist, Chain block, lever chain blocks, manual chain hoist, chain block for lifting, heavy duty chain blocks, crane machinery, load chain chain hoist, single fall chain block, professional stage chain hoist.
In China, we have many partners, this company is the most satisfying to us, reliable quality and good credit, it is worth appreciation.
The manufacturer gave us a big discount under the premise of ensuring the quality of products, thank you very much, we will select this company again.
The sales manager has a good English level and skilled professional knowledge, we have a good communication. He is a warm and cheerful man, we have a pleasant cooperation and we became very good friends in private.
jari dedenroth2021-01-20 21:32:19
It is not easy to find such a professional and responsible provider in today's time. Hope that we can maintain long-term cooperation.