Tank hydraulic jacking system characteristics- China Suppliers Manufacturers Factory

Before using the fuel tank hydraulic jacking system, you should fully check whether the metal structural components and appearance are intact, whether the sound is normal when running at no load, whether the brake is reliable for heavy load testing, whether the safety limits and protection devices are intact, and the most indispensable Is the safety device reliable?

 

Here is the content list:

l What are the operational safety requirements for tank hydraulic jacking system?

l What is the safety device of the tank hydraulic jacking system?

l Specific operating rules for tank hydraulic jacking system.

 

What are the operational safety requirements for tank hydraulic jacking system?

1. Tank hydraulic jacking system drivers and signal personnel must be specially trained

2. Pay attention to whether the tower type learned by the tank hydraulic jacking system driver is consistent with the actual tower type

3. Implement a dedicated person and plane to manage tank hydraulic jacking system, captain responsibility system, and strict handover system

4. The newly installed tank hydraulic jacking system or the tank hydraulic jacking system after overhaul must be commissioned according to the instructions.

5. Keep a safe distance between tank hydraulic jacking system and overhead transmission lines

6. Applicable fire extinguishing equipment should be equipped in the driver's cabin of tank hydraulic jacking system

 

What is the safety device of the tank hydraulic jacking system?

The installation of tank hydraulic jacking system shall not use aluminum conductor and screw steel as grounding body or underground grounding wire. The wires connected by bolts must have one end. There are three main ways to ground:

①　The grounding body adopts regular grounding piles, or 33*4.5 long 1.5m steel pipe, or 70*70 long 1.5m angle steel.

②　The grounding plate is made of steel plate or other ductile metal plate, with an area of 1 square meter and a depth of 1.5m from the ground.

③　Copper conductors with a cross-section of not less than 28 mm or steel conductors with a cross-section of not less than 50 mm are buried in the wire slot, and the buried length is determined by the grounding resistance.

 

In the above three methods, the cross-sectional area of the copper wire drawn from the grounding body should not be less than 25. If the soil is poorly conductive, sodium chloride (table salt) can be buried in the soil. Then fill it with water. For the tank hydraulic jacking system, each rail must be grounded, the two rails should be connected by a wire, and the two rails should also be electrically connected.

 

l About tank hydraulic jacking system safety device:

1. A safety device that prevents the sling on the hook from slipping off automatically.

2. Install a compression spring sheet at the opening of the hook head to close the opening. This spring sheet can only be pressed down and cannot be turned up after the sling is put in. It can prevent the sling of the tank hydraulic jacking system from falling off automatically.

3. Drum safety device: An effective measure to prevent accidents caused by improper winding of the steel wire rope beyond the drum.

4. A steel bar is welded outside the drum to restrict the wire rope to only move within the drum.

5. Fixed foundation: The digging trench is 600mm deep, concrete is poured on the lime soil, the surface is smooth, and there are waterproof and grounding protection measures.

 

Specific operating rules for tank hydraulic jacking system.

Before use, check that the metal structural parts and appearance are in good condition, the sound is normal when running under no load, the brake is reliable in the heavy load test, the safety limit and protection devices are complete, and the action is sensitive and reliable before operation.

 

When operating each controller, it should be operated step by step, and it is strictly forbidden to operate over gear. When changing the direction of rotation, the operating handle should be reset to zero, and the motor should stop rotating before reversing the operation. Strive for stability, and it is strictly forbidden to start and stop.

 

During the operation of the tank hydraulic jacking system, if any abnormality of the machinery is found, it should be shut down immediately for inspection, and operation can only be carried out after the fault is eliminated.

 

It is strictly forbidden to work with a certificate, and it is strictly forbidden to work after drinking. It is strictly forbidden to use the travel switch to replace the parking operation. It is strictly forbidden to work in violation of regulations, leave the work post or give the machine to others to drive.

 

When loading heavy objects, you should leave the ground at a certain distance and check that the brake is reliable before proceeding.Insist on "ten" not hanging. After the operation is completed, the box should be powered off and the machine should be "crossed"!

Tank hydraulic jacking system is mainly a closed or meshed hoistway enclosed by buildings or light steel structures and hydraulically driven cylinders to lift the platform.

 

Here is the content list:

l What are the components of installing a tank hydraulic jacking system?

l What are the performance characteristics of installing tank hydraulic jacking system?

l How to install tank hydraulic jacking system?

 

What are the components of installing a tank hydraulic jacking system?

Tank hydraulic jacking system is mainly a closed or meshed hoistway enclosed by buildings or light steel structures and hydraulically driven cylinders to lift the platform. Its main components are:

 

1. Hoistway part: a closed or net-like frame enclosed by a building or light steel structure, with steel guide rails installed on both sides of the inside

2. Driving part: a small oil tank hydraulic jacking system with hydraulic components such as hydraulic driving motor, oil pump, safety valve, speed control valve and reversing valve

3. Oil cylinder part: it is composed of one or more tank hydraulic jacking system of the lifting oil cylinder straight-top platform or jacking scissor frame

4. Door system: It is a closed or net-shaped platform door or landing door system composed of steel structure. There are manual doors and automatic doors. Generally, open platforms do not have doors.

5. Electrical part: it is composed of power, control, signal, safety and lighting devices

6. Platform part: It is a steel structure platform that carries heavy objects. It has a closed type (ie car type) or an open type. Both sides are equipped with guide rollers or guide shoes. The bottom of the platform can be connected with a lifting cylinder or a lifting scissors steel frame

7. Auxiliary part: it is composed of hydraulic pipe fittings, pipelines, pressure gauges and steel structure base

8. Safety device: safety valve, limit limit, door electromechanical interlock, rupture valve, emergency switch and electrical short circuit protection, etc.

 

What are the performance characteristics of installing tank hydraulic jacking system?

The tank hydraulic jacking system is generally equipped with safety protection devices such as anti-falling, overloading, power failure, etc., rail-type external power unit, using hanging chains or cross bars at the entrance and exit of the table, guardrails and lifting platform operating warning lights or warning bells, when the door is opened Many functions such as a safety switch to close the circuit of the elevator platform. It is extremely convenient and convenient for the operator to control multiple points in each working layer, and operate in jog or safe mode.

 

The large carrying capacity, stable lifting, simple and convenient installation and maintenance, and it is an economical and practical low-floor elevator to replace the ideal cargo conveying equipment. According to the installation environment and use requirements of the tank hydraulic jacking system, different fixed hydraulic jacks can be selected, and different optional configurations can be selected to complete the task of lifting objects and achieve better results.

 

If the tank hydraulic jacking system requires a large size, a fixed double-span hydraulic lift can be used. The double-span type has stable lifting, large carrying capacity and simple operation. It is widely used in vehicle maintenance, kilns, chemical plants, equipment supporting, etc. Industry use.

 

How to install tank hydraulic jacking system?

The tank hydraulic jacking system is suitable for installation and use under various environmental conditions indoors and outdoors. The tank hydraulic jacking system can be installed in a closed hoistway or between open floors, in a concave foundation pit or on a flat ground according to the requirements of use.

 

Due to the height of the building or work shelf, the size and weight of the objects carried, and other usage requirements, there are many uncertain factors in the tank hydraulic jacking system model. When the models shown in the list are not suitable for use requirements, the elevation, carrying capacity, platform area, etc. of the lifting platform can be combined according to the actual use environment and operating requirements to achieve the desired use effect.

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The tank hydraulic jacking system is mainly used for vertical tank top to tank bottom construction, and can also be used for jacking or lifting of large work pieces. It is a closed or meshed hoist way enclosed by a building or light steel structure and uses a hydraulic drive to drive the top of the cylinder.

 

Here is the content list:

l The tank hydraulic jacking system is classified according to the standard of walking mechanism.

l Tank hydraulic jacking system classified according to structural characteristics standards.

l The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.

 

The tank hydraulic jacking system is classified according to the standard of walking mechanism.

It can be divided into mobile tank hydraulic jacking system and fixed tank hydraulic jacking system.The mobile tank hydraulic jacking system can run on a special track, has good stability, can walk with load, and has high work efficiency, so it is widely used in construction and installation projects.

 

The fixed tank hydraulic jacking system is divided into two types: attached jack-up type and inner-climbing type according to the different installation positions. The attached jack-up tower crane can rise as the building rises and is suitable for high-rise buildings.

 

Tank hydraulic jacking system classified according to structural characteristics standards.

It can be divided into pitch luffing tank hydraulic jacking system and trolley luffing tank hydraulic jacking system.The tank hydraulic jacking system of the pitch luffing jib tower does not achieve luffing by lifting and lowering the boom. Its advantages are: it can give full play to the effective height of the boom, the mechanism is simple, and the disadvantage is that the minimum amplitude is limited to the maximum amplitude About 30%, it cannot be completely close to the tower body, and the load rises and falls with the boom during luffing, and the luffing with load is not allowed.

 

The trolley luffing boom tower tank hydraulic jacking system relies on the trolley installed on the horizontal boom track to achieve luffing. Its advantages are: a large luffing range, the load trolley can approach the tower body, and it can change with load. The disadvantages are that the force of the boom is complex, the structure requirements are high, and the boom and the trolley must be on the upper part of the building, and the installation height of the spire is 15-20 meters higher than the roof of the building.

 

 

The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.

It can be divided into down-turn tank hydraulic jacking system and up-turn tank hydraulic jacking system.The tank hydraulic jacking system of the lower slewing tower crane is equipped with the slewing support and the main mechanism of the balance weight at the lower end. Its advantages are: less bending moments on the tower, low center of gravity, good stability, convenient installation and maintenance, but the disadvantages are correct The slewing bearing has high requirements and the installation height is limited.

 

The upper slewing tower tank hydraulic jacking system has the slewing support, balance weight, and main mechanisms at the upper end. Its advantage is that since the tower body does not rotate, the lower structure of the tower body can be simplified and the jacking and joints are convenient.

 

The disadvantage is that when the building exceeds the height of the tower, the rotation of the tower crane is restricted due to the influence of the balance arm. At the same time, the center of gravity is higher, the wind pressure increases, and the weight increases, which increases the total weight of the whole machine.

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At the production site of the tank hydraulic jacking system, due to the constraints of the production plan and technical conditions, the fault diagnosis personnel are required to accurately diagnose the faults of the hydraulic equipment, and the maintenance personnel are required to use the existing information and the technical conditions of the site. Minimize the workload of disassembly and assembly, save maintenance man-hours and costs, accurately find out the fault location and the cause of the failure and repair it, so that the tank hydraulic jacking system can resume normal operation.

 

Here is the content list:

l  General principles of tank hydraulic jacking system fault diagnosis.

l  The specific method of tank hydraulic jacking system fault diagnosis.

l  To summarize the fault diagnosis of tank hydraulic jacking system.

 

General principles of tank hydraulic jacking system fault diagnosis.

Correct analysis of tank hydraulic jacking system failures is the prerequisite for troubleshooting. Most tank hydraulic jacking system failures do not occur suddenly. There are always signs before they occur. When the signs develop to a certain extent, the failure will occur.

 

The reasons for the failure of the tank hydraulic jacking system are various and there is no fixed pattern to be found. Statistics show that about 90% of tank hydraulic jacking system failures are caused by poor management. In order to diagnose failures quickly, accurately and conveniently, it is necessary to fully understand the characteristics and laws of tank hydraulic jacking system failures, which is the basis of fault diagnosis.

 

The following principles are worth following in the fault diagnosis of tank hydraulic jacking system:

 

①　First, determine whether the working conditions and peripheral environment of the tank hydraulic jacking system are normal, and check whether the various conditions of the tank hydraulic jacking system meet the requirements of normal operation.

②　Area judgment Determine the area related to the fault based on the tank hydraulic jacking system fault phenomenon and characteristics, and gradually reduce the scope of the fault.

③　Master the types of tank hydraulic jacking system faults and conduct a comprehensive analysis. According to the final phenomenon of the fault, gradually find out a variety of direct or indirect possible causes.

④　When verifying possible causes of failure, generally start from the most likely cause of failure or the most easily inspected place, which can reduce the workload of assembly and disassembly and increase the speed of diagnosis.

⑤　Establish a fault analysis table for the equipment operation tank hydraulic jacking system, which is a high-level summary of the use experience and helps to quickly make a judgment on the fault phenomenon.

 

 

The specific method of tank hydraulic jacking system fault diagnosis.

l  The traditional method of finding hydraulic system faults daily is logical analysis and gradually approaching fault.

When the hydraulic system fails, there are many possible causes of the failure. Using the logic algebra method, list the possible failure causes, and then make logical judgments one by one according to the principle of easy first and then difficult, approach item by item, and finally find out the cause of the failure and the specific conditions that caused the failure.

 

l  Fault diagnosis system based on parameter measurement

The idea of diagnosing faults by parameter measurement method is based on the fact that when any tank hydraulic jacking system is working normally, the system parameters are working near the design and set values. If these parameters deviate from the preset value during work, the system will malfunction or may malfunction.

 

That is, the essence of the failure of the tank hydraulic jacking system is the abnormal change of the system working parameters. During the measurement, there is no need to stop the machine or damage the hydraulic system. Almost any part of the system can be tested. Not only can the existing faults be diagnosed, but also online monitoring and potential faults can be predicted.

 

 

To summarize the fault diagnosis of tank hydraulic jacking system.

Apply the traditional logical analysis stepwise approximation method. It is necessary to analyze, judge and inspect all the above possible causes one by one, and finally find out the cause of the failure and the specific component that caused the failure. The diagnosis process of this method is cumbersome and requires a lot of assembly and disassembly, verification work, low efficiency, long construction period, and can only be qualitative analysis, the diagnosis is not accurate enough.

 

Application of fault diagnosis tank hydraulic jacking system based on parameter measurement. When piping the tank hydraulic jacking system, set a double ball valve and three ports at the outlet a of the pump, the front b of the reversing valve, and the inlet c of the cylinder, and the fault diagnosis detection circuit can be used to limit the system fault within a few seconds. In a certain area, the fault is diagnosed based on the measured parameter value.

 

Through the detection, the final cause of the failure is the serious internal leakage of the vane pump. After disassembling the pump, it was discovered that the vane pump stator caused abnormal wear due to poor lubrication, which caused internal leakage to increase and the tank hydraulic jacking system pressure did not increase. It was further discovered that the water in the water cooling tank hydraulic jacking system leaked into the oil, causing the oil to emulsify and lose its lubrication effect.

Tank welding machine automatically rotates after the steel pipe is connected, and aligns with the welding port for welding. The rotation of the steel pipe is equal to the movement during manual welding. The welding gun can swing, and the speed of the steel pipe can be adjusted. It is used by various construction sites.

What are the production requirements for using tank welding machine?

What is tank welding machine based on?

What service can tank welding machine produced by WINCOO ENGINEERING CO., LTD provide?

What are the production requirements for using tank welding machine?

1. Under the condition of ensuring the current relevant regulations, safe production and industrial hygiene, the area of all tank welding machines and other facilities should be the smallest;

2. On the premise of completing the production process, the number of process equipment should be the least. Therefore, it is necessary to choose the best tank welding machine production process, and correctly arrange the processing procedures inside and outside the production line;

3. The metal cargo flow inside the workshop is reasonable, avoiding back-transportation and cross-transportation, or reducing it to a minimum;

4. It has the necessary conditions for ventilation and supplying energy to the tank welding machine;

5. The maintenance of process equipment, other facilities and their pipeline systems is convenient and safe;

6. The surrounding environment has the possibility to expand and innovate production;

7. The factory building should maintain the current building standards and use unified components to ensure industrialized construction. Plant planning and design, water consumption, electricity consumption planning, and send professionals to install tank welding machine.

What is tank welding machine based on?

The welding quality of the tank welding machine is greatly affected by the length of the welding arc, and the arc length must be controlled. Based on the crawling gas-electric vertical welding robot, the arc length change during the welding process was studied, and a two-level linkage arc length control system based on the welding trolley and the slider was established.

Tank welding machine utilizes the characteristics of strong dynamic response and high precision of the slider to realize fast and high-precision control of arc length, and uses the control of the trolley to realize the automatic centering of the slider to increase the adjustment ability of the system. The results show that the tank welding machine system has strong anti-interference ability, dynamic response ability and self-adjustment ability.

What service can tank welding machine produced by WINCOO ENGINEERING CO., LTD provide?

The tank welding machine produced by WINCOO ENGINEERING CO., LTD can provide automatic complete sets of equipment including CNC hydraulic jacking equipment for large tank flip-chip construction, automatic welding equipment for storage tanks, and welding seam grinding equipment. A series of lean overall solutions for storage tank construction, such as on-site construction tooling suggestions.

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipment for clients, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial fields.

Simple chuck type hydraulic Jack is a double acting hydraulic jack (also known as hydraulic lifting machine) with upper and lower clamping heads divided into two bodies. It is suitable for lifting construction of various large storage tanks (steel) or other heavy objects. It needs to cooperate with the lifting rod to achieve reciprocating lifting work.

• What do you know about simple chunk type hydraulic jack?

• What is the working principle of the simple chunk type hydraulic jack?

• What are the characteristics of simple chunk type hydraulic jack?

What do you know about simple chunk type hydraulic jack?

The simple chunk type hydraulic jack comprises an oil cylinder and a piston, the upper and lower ends of the oil cylinder are respectively provided with an upper cylinder head and a lower cylinder head, and the upper cylinder head and the lower cylinder head are respectively provided with an oil inlet and outlet hole; The piston is arranged in the middle of the piston rod, the both ends of the piston rod respectively extend out of the upper cylinder head and the lower cylinder head, the piston rod is hollow, and the lifting rod axial through the piston rod, the lifting rod on the upper side and the lower side of the piston rod are respectively provided with a locking device; The locking device comprises a gripping part set on the lifting rod, the gripping part is provided with a large and small conical hole, the inner side of the conical hole is circumferentially provided with a number of wedge blocks; The outer surface of the wedge block is compatible with the conical hole, the inner side of the wedge block is provided with a clamping tooth, the clamping tooth is held on the lifting rod, the wedge block is provided with a circular spring chuck; The spring chuck is provided with a plurality of round holes, a round hole is provided with a reset spring, the upper side of the spring chuck is provided with an annular cover fixed with the grip part, and the both ends of the reset spring are respectively conflicted between the lower end face of the wedge block and the cover; The grip part on the upper side of the locking device is relatively fixed with the upper end of the piston rod, and the grip part on the lower side of the locking device is relatively fixed with the lower cylinder head by the support.

What is the working principle of the simple chunk type hydraulic jack?

Simple chunk type hydraulic jack (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking hydraulic jack and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters hydraulic jack, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The simple chunk type hydraulic jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.

What are the characteristics of simple chunk type hydraulic jack?

1, Simple chunk type hydraulic jack adopts low relaxation steel strand, as long as there is a reasonable bearing lifting point, lifting height is not restricted;

2, Through the expansion and combination of simple chunk type hydraulic jack, the lifting weight, span and area are unlimited;

3, Small volume, light weight, large bearing capacity, convenient and flexible installation, especially suitable for small space or indoor large tonnage tank lifting;

4, The simple chunk type hydraulic jack has reverse motion self-locking, which makes the lifting process very convenient, and the storage tank can be locked reliably at any position in the lifting process for a long time;

5, The simple chunk type hydraulic jack has a high degree of automation, convenient and flexible operation, with automatic operation, semi-automatic operation, single point adjustment, manual operation and other operations. LCD display, touch screen display, button operation panel display, very intuitive. And the control system is equipped with self-correction protection procedures, even if the misoperation will not cause accidents;

6, Using this series of simple chunk type hydraulic jack, the construction period is short, the cost is low, the economic benefit is good.

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipment for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.

During the use of tank welding machine, all arc welding equipment must be maintained at any time and kept in a safe working condition. When the tank welding machine has defects or safety hazards, it must be discontinued until its safety is guaranteed. Repairs must be carried out by approved personnel.

 

Here is the content list:

l Common problems of tank welding machine.

l What are the correct operating specifications for tank welding machine work?

l Solutions for tank welding machine maintenance and maintenance.

 

Common problems of tank welding machine.

l Why is the tank welding machine suitable for welding thin plates and drawn arc welding for thick plates?

1. In most cases, tank welding machine is suitable for welding on thin plates, and drawn arc stud welding is suitable for welding on thick plates.

2. Tank welding machine is characterized by high current and short time, so the molten pool is shallow and welding deformation is small.

3. But at this time, the welding strength is still relatively large (welding strength> stud strength> sheet strength, or welding strength> sheet strength> stud strength). Therefore, it is the stud or the sheet that yields first.

4. If tank welding machine is used on a thick plate, the strength of the plate itself is the greatest, because it is almost impossible to be torn, so the stud or welded joint may yield first.

5. Another reason is that tank welding machine cannot be welded on hot-rolled plates, and thick plates are hot-rolled plates in most cases.

6. The drawn arc stud welding current is relatively small, but the welding time is longer, so the molten pool is deeper and the welding deformation is larger.

7. If the deeper molten pool is welded with thin plates, it is easy to cause penetration. Generally, the mminimu plate thickness is required to be 1/4 of the stud diameter.

8. The deeper molten pool makes the welding strength always greater than the strength of the stud itself, so the stud or plate is always the first to yield in the destructive experiment.

 

l In the stud welder test, how to understand "the welding strength is greater than the strength of the plate and the stud itself"?

1. This sentence is mainly aimed at tank welding machine welding strength test.

2. In the destructive experiment, if the plate is torn or pulled through, and the stud welding part is still not separated from the plate, it means that the stud welding strength is greater than the strength of the plate itself.

3. If the stud is broken or bent and the welded part of the stud is still not separated from the plate, it means that the strength of the stud welding is greater than the strength of the stud itself.

 

 

What are the correct operating specifications for tank welding machine work?

l Check the connection

After completing the wiring of the tank welding machine, you must check each installed connector to confirm that it is well connected before starting to operate the equipment. Its contents include:

l leakage

There must not be any leakage of cooling water, shielding gas or engine oil that affects the safety of welders.

l Work suspension

When the welding work is suspended (for example, during breaks), the output terminal of the equipment or welding machine must be turned off or the power supply must be cut off.

l Mobile welding machine

When you need to move the tank welding machine, you must first cut off the power supply at its input end.

l Equipment not used

The metal electrode and carbon electrode must be removed from the welding tongs when not in use to eliminate the risk of electric shock to personnel or conductive objects. The welding tongs must be placed out of contact with persons, electrical conductors, flammable objects or compressed air bottles when not in use. The welding torch of the tank welding machine must be properly placed when not in use to avoid accidental activation of the gun body switch.

l maintain

All arc welding equipment must be maintained at any time and kept in a safe worki

 

Solutions for tank welding machine maintenance and maintenance.

For the tank welding machine construction solution, the following brief description outlines the work process. If the tank welding machine needs repair and maintenance, it can be modified in some details as needed.

Step 1. Place the tank bottom-plate on the prepared foundation and weld it together.

Step 2. Assemble the beam or trellis of the roof, and finally connect it to it.

 

We have the ability to provide feasible solutions for tank welding machine construction solutions, electric vertical storage tank construction solutions, CNC vertical storage tank construction solutions, electrical vertical storage tank construction solutions, and horizontal vertical storage tank construction solutions. Solutions to support customers in shortening project execution time, reducing man-hour costs during the project bidding phase, improving construction efficiency, and improving quality!

 

The following short description gives the working procedure in outline. It can in certain details be modified when required.

Step 1. The tank bottom – plates are placed on the prepared foundation and welded together.

Step 2. The beams or lattice work of the roof are assembled and finally joined to the upper rim of the shell ring.

Step 3. The jacking equipment is installed in the tank. The plates of the second shell ring (next to the top ring) are positioned outside the first one.

Step 4. The completed part of the tank (roof and top shell ring) is lifted hydraulically to a height at which the plates of the second ring can be moved into place and the roof sheeting can be completed.

Step 5. The plates of the second shell ring are located exactly and welded together to the lower edge of the first ring.

Step 6. The plates of the third shell ring are placed outside the second shell ring.

Step 7. The completed part of the tank (roof the two uppermost shell rings) is lifted.

Step 8. The above cycle of operations is repeated until the last (bottom) shell ring is finished.

Step 9. The entire tank is lowered down to the bottom plate and welded to this.

Step 10. The lifting equipment is dismantled.

The tank construction process needs two kinds of equipment, respectively is the welding machine and the hydraulic jacking system, the welding machine is divided into the horizontal welding machine and the vertical welding machine;the hydraulic jacking system is also divided into senior hydraulic jacking system and simple hydraulic jacking system.(If your tank is bottom to top,you don’t need the hydraulic jacking system.)

  

Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion.Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melt the base metal (parent metal).. In addition to melting the base metal, a filler material is typically added to …

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