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Home / Products / Pipeline construction solution / Orbital pipe welding machine / Low Price Magnetic type All Position Orbital Pipe Welding Machine for Pipeline Construction Machinery
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Low Price Magnetic type All Position Orbital Pipe Welding Machine for Pipeline Construction Machinery

WQ-III is suitable for welding internal and external walls of pipelines. No rails are required and welding can be carried out along the arc surface of the workpiece.
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  • WQ-III
  • WINCOO
Magnetic Type Orbital Pipe Welding Machine

I. Product Overview

WQ-III is suitable for welding internal and external walls of pipelines. No rails are required and welding can be carried out along the arc surface of the workpiece.

CO2 automatic welding tractor is widely used in ships, bridges, locomotives, steel structure, petrochemical industry and other industries, suitable for a variety of welding structures, such as: reinforcement plate, rib plate, cross parts of the welding, box beam welding, etc.. Its main advantages are:

  • Reduce labor intensity and improve working environment;

  • To improve the working efficiency, it is 1.5 times of manual welding;

  • Avoid the poor quality of welding seam caused by human factors, the defect rate of manual welding is about 20%, and the automatic welding tractor will not produce welding defect rate because of artificial welding. Therefore, its comprehensive benefit is nearly 200% higher than that of manual welding;

  • High degree of automation to ensure the stability of welding quality;

  • Simple and convenient operation, do not need very skilled technical workers.

orbital pipe welding machine

Electric type

orbital pipe welding machine

Manual type


II. Product features

1, WQ-III is swing automatic welding device, one welding can get a wider weld.

2, Swing speed, swing range, center position and left and right residence time can be adjusted, suitable for various specifications of the weld.

3, Small size, light weight, easy to install and move, unskilled workers can also carry out welding.

4, Permanent magnet is installed to avoid welding line disconnection during welding.

III. Application Environment

Suitable for pipe welding of various steel structures.

Working picture

IV. Major Component

Components: welding gun swing device, slider, welding gun handle, control box, control panel and other accessories:

1, Swing device: used to drive the welding gun for pendulum swing welding  

2. Driving part: the driving device of the trolley is composed of four magnetic wheels, helical gears, chains and sprockets  

3, Slider part: used to adjust the position of the welding gun, you can fine-tune the position before and after when welding.  

4, welding gun fixture: welding gun clamping device, it can adjust the Angle of the welding gun.  

5, control box: All movements of the tractor can be adjusted. For details, refer to the operation method of the control panel

V. Control Panel IntroductionControl panel

1, Knob for adjusting current and voltage: Turn the knob clockwise to increase the value (The tractor has two power plugs of 3P and 8P, when using 3P plug, the current and voltage adjustment knob is invalid, and then the current and voltage of the wire feeder must be adjusted; Current and voltage control knob is effective when using 8P plug)

2, Selection knob for welding/non-welding: the knob must be in the welding position to weld

3, Point feed: manual wire feed device

4, Walking switch: control the car walking and stopping, if the "welding/non-welding" switch is placed in the "non-welding" position, open the walking switch, the tractor only walking without welding

5, Walking speed adjustment: the adjusting knob of tractor walking speed. It is recommended to adjust the tractor walking speed after turning on the walking switch

6, Choice of walking direction: choose to walk left or right

7, Power switch and indicator light: the indicator light is on after the power is energized

8, Swing control part: it can adjust swing speed, swing range, left and right stay time, center position and swing mode

VI. Technical Parameter

Items

Parameter

Note

Tractor

Power supply

AC 220V


Size

240×330×310

W×L×H

Weight

16Kg

Including swinger

Moving mode

Four-wheel drive

Magnet-wheel

Walking speed

0∼700mm/min


Swing motor

DC24V 18RPM


Adjustable range of   welding gun

Up and down


Before and after

85mm

Operating Angle adjustment range

360°

Carry out Angle adjustment range

0°

Control

Operating function

Swing mode

                 

Swing speed

0-10RPM(Show with scale)

Swing scope

0-±10°(Show with scale)

Left and right residence time adjustment

0-2S(Show with scale)

Central range of movement

0-±8°

Inching wire feeding


Walking starts/stops


Welding current/voltage control


Choice of walking direction


Walking speed regulation

0∼1000mm/min(Show with scale)

Welding/non-welding options


VII. Installation

A.    Preparation for welding

1, The necessary tools for welding are welding machines and wire feeding devices

2, Special control cables (AC 220V) are required. Different welding power supplies require different cables

3, CO2 tanks for welding are required

4, CO2 automatic welding torch

5, Other necessary tools

B.    Tractor connection method

1, Install the tractor and place the tractor on the working surface

2, Install the wire on the wire feed tray and pull the wire to the end of the torch

3, The end of the torch is connected to the wire feeder

4, The control power supply is connected to the 8P port of the control panel of the tractor

5, Control power cable is connected to AC 220

6, The special control cable has four joints, one is connected to 220V power supply, the other is connected to welding car, and the other two are respectively welding machine and wire transfer machine.

VIII. Product Photos

orbital pipe welding machine
orbital pipe welding machine

orbital pipe welding machine
orbital pipe welding machine


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