on-site pipeline construction equipment maintenance- China Manufacturers Factory Suppliers

In recent years, large-scale pipeline projects have started one after another, and the level of mechanical equipment of pipeline construction solutions has been steadily improved. However, the management of pipeline construction equipment on the construction site has not kept up with the speed of pipeline engineering and mechanical equipment updates, resulting in a high rate of equipment failure and maintenance on the construction site. High cost, low technical performance and low utilization rate. In response to these situations, explore standardized maintenance in the management of pipeline construction equipment.

 

Here is the content list:

l Regarding the maintenance status of pipeline construction equipment at the construction site.

l What are the specific measures to achieve standardized maintenance of pipeline construction equipment?

l How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?

 

Regarding the maintenance status of pipeline construction equipment at the construction site.

l Objective conditions cause pipeline construction equipment maintenance to be unable to be carried out normally. Pipeline construction has a large geographic span, harsh construction environment, and increased equipment component wear, which directly affects the stability and reliability of the equipment, causing the mechanical equipment to lose basic performance and fail to operate normally. In addition, the current project schedule is very tight. In order to catch up with the schedule and grab the schedule, it is difficult to keep up with the daily maintenance of pipeline construction equipment.

l Subjectively neglect.The subjective factor that causes the on-site pipeline construction equipment maintenance to be unable to be carried out normally is that the relevant units and management personnel do not pay attention to the equipment management. In many construction companies, the management of the company, project management, and construction crews do not pay much attention to the management of pipeline construction equipment, believing that the equipment is just a tool for wear and tear during the construction process, which emphasizes use rather than maintenance. Many construction projects and construction units arbitrarily extend the maintenance cycle of pipeline construction equipment, reduce the grade of accessories and lubricants, so that the overhaul cycle of the engine is shortened due to human factors, project maintenance costs increase, and the cycle of equipment failures is prolonged. The technical performance of pipeline construction equipment has severely declined.

l Weak technical management capabilities.The quality of equipment maintenance has declined. First of all, many on-site management personnel's understanding of on-site maintenance of pipeline construction equipment is still at the level of "replacement of the three oil filters", and the maintenance of the engine, chassis and working devices is not included in the pipeline construction equipment. Maintenance plan in progress. Secondly, the equipment operators and maintenance personnel do not have a high level of basic skills and cannot complete the overall overhaul of pipeline construction equipment with high quality.

 

What are the specific measures to achieve standardized maintenance of pipeline construction equipment?

Repair and maintenance of pipeline construction equipmentt is very important. First of all, we must regularly check, maintain and replace vulnerable parts. WINCOO will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, easy-to-maintain pipeline construction equipment, etc. The following are specific measures:

 

（1）Technical measures

①　In view of the low maintenance quality of pipeline construction equipment, by compiling comprehensive, meticulous, and highly operable procedures, not only can we clarify what tasks the pipeline construction equipment operators and maintenance personnel need to do daily maintenance and secondary maintenance, but also tell them How to work.

②　While compiling maintenance procedures for pipeline construction equipment, the company also compiled checklists for standardized maintenance and management of various types of pipeline construction equipment, making it the main basis for management departments at all levels to inspect pipeline construction equipment, and unify inspection standards and assessment scores. Standards to facilitate the recording, filing and review of equipment inspections and inspection results.

（2）Management measures

①　Personnel training. Strengthen the learning and training of pipeline construction equipment supervisors,managers, and maintenance personnel to change their concepts, fully understand the importance of maintenance to the use of equipment, and cultivate long-term perspectives and implementation of pipeline construction equipment maintenance, and completely avoid the first phase The situation where the project "eaten" a batch of pipeline construction equipment. Through regular learning and training, the standardized equipment maintenance procedures are deeply rooted in the hearts of the people, and become the working guidelines and working habits of operators and repairers, rather than the work requirements of the superior management department. Through learning and training, to a certain extent, the sense of responsibility and dedication of managers at all levels has also been improved.

②　Innovate the system of deciding people and machines. In order to mobilize the enthusiasm of equipment operators to rationally use pipeline construction equipment, earnestly maintain pipeline construction equipment, and sincerely care for pipeline construction equipment, the company strictly implements the system of determining personnel and equipment, and integrates the personnel and equipment management information system to control the attendance and equipment of the operators. The intactness of the pipeline construction equipment is linked together, and the man-hours for equipment maintenance are included in the actual man-hours of the operator.

（3）Economic measures

①　Increase the intensity of rewards and punishments for pipeline construction equipment inspection. In order to ensure the implementation of the standardization of pipeline construction equipment on-site maintenance, the company pays special attention to the intensity of inspection rewards and punishments for pipeline construction equipment when revising the management system.

②　Link the maintenance of pipeline construction equipment with bonuses. In order to motivate the construction unit to use and maintain the pipeline construction equipment, the project department regards equipment maintenance as an important assessment index when formulating the economic responsibility system assessment, guiding the construction unit to use the maintenance pipeline construction equipment rationally, controlling the construction progress and avoiding the problem to the greatest extent.

 

How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?

In order to ensure that pipeline construction equipment maintenance procedures can be effectively implemented, the company has formulated corresponding management systems and adopted specific measures to supervise the implementation of these systems.

l Divide maintenance responsibilities. In the management system, the corresponding responsibilities of equipment operators, pipeline construction equipment maintenance personnel, unit equipment managers, and project pipeline construction equipment managers are clarified, and these responsibilities are written into the maintenance procedures manual of each type of equipment, so that all levels of pipeline construction equipment Managers can see what they should do every day and how to record their work in the maintenance procedures.

l Promote standardized pipeline construction equipment maintenance procedures. Implement standardized equipment maintenance organization processes in each construction project to ensure smooth equipment maintenance channels and optimize the maintenance force of the entire project.

l Establish a professional maintenance team. The project department mobilizes skilled fitters, electricians, and repairers to form a professional maintenance team, which is conducive to the unified scheduling of maintenance forces for the project, and ensures low failure rate and high utilization of pipeline construction equipment.

What is more?  WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!

The use of pipeline construction equipment is inevitable in the chemical industry. Pipeline installation is an inevitable part of project construction. However, the installation of pipeline construction equipment requires a certain degree of professionalism and pertinence. Relevant departments need to strengthen industrial management and do a good job of quality control of pipeline installation , Lay a solid foundation for my country's industrial development.

 

Here is the content list:

l Introduce the basic information of pipeline construction equipment.

l Introduce the safety and environmental protection measures of pipeline construction equipment.

l Introduce the influencing factors in the installation of pipeline construction equipment.

 

Introduce the basic information of pipeline construction equipment.

l Main material

Q345 steel plate, submerged arc welding wire, electric welding rod, two protection welding wire, CO2 gas, oxygen, acetylene gas, carbon rod.

l Machines and equipment

Electronic goniometer, steel tape measure, weld ruler, square ruler, non-destructive flaw detector, multi-head automatic cutting.Machine, assembly machine, DC arc welding machine, automatic submerged arc welding machine, CO2 gas shielded welding machine, creasing machine, radial drilling machine, radial drilling machine, planer, medium-sized oven.

l Quality Control

In accordance with the construction quality management system of pipeline construction equipment, establish quality acceptance standards for finished components of processing plants. Prepare the corresponding technical plan before processing, organize the management and operation personnel involved in processing to carry out training, so that the relevant operators can fundamentally solve the problems existing in the process of processing pipeline construction equipment.

 

Introduce the safety and environmental protection measures of pipeline construction equipment.

The use of pipeline construction equipment can effectively guarantee the processing quality of steel crane beams, reduce the amount of correction work, reduce production costs, speed up the production rate, and reduce the adverse effects on the welds caused by measures such as the fixed and mandatory correction of semi-finished products during the processing , It has a positive effect on the improvement of the processing technology of steel crane beams.

 

l Safety measures

Before making steel crane beams, a processing plan or processing technology should be prepared, corresponding safety technical guarantee measures should be formulated, and safety technical clarifications should be made.

①　Operators must be familiar with the safety operating procedures of machinery and equipment in the production of pipeline construction equipment and the safety technical operating procedures of this type of work, and operate in strict accordance with the procedures for safe operations.

②　The electricity consumption of the production workshop or site must be managed by a full-time electrician and hold a certificate.

③　The electric oxygen welder must obtain the corresponding electric welder qualification certificate.

④　Materials, semi-finished products, and finished products should be slowly and steadily lifted during production, turning over, and lifting.

⑤　Place it to prevent bumping or falling over and crushing people. Lifting personnel must have corresponding qualifications.

⑥　All workers wear protective equipment as required.

⑦　All kinds of pipeline construction equipment must have good grounding and zero connection.

⑧　Establish a full-time safety officer to conduct safety inspections and inspections on the work site, and find unsafe factors, promptly propose and implement corrective measures.

 

l Environmental protection measures

The installation of pipeline construction equipment is one of the necessary steps in the industrial field, and the installation and construction of pipeline construction equipment is a very important stage in project construction.

 

Due to the influence of various factors during project construction, there are many problems in the installation of pipeline construction equipment. In order to promote the improvement of industrial pipeline installation quality, certain measures need to be taken to control the pipeline installation quality to ensure the smooth completion of project construction.

①　The construction site should be kept clean. All items should be arranged in time and placed in an orderly manner.

②　Noise should be controlled during operation, and operation time should be arranged reasonably to reduce the impact on the surrounding environment.

③　The working lights at night should be irradiated into the field, and protective measures should be taken for the welding arc.

④　The oil used in operation machinery shall not be dumped at will to prevent pollution.

⑤　Waste materials, steel materials, welding heads, welding wire heads, etc. left over during operation should be collected separately, treated or recycled in a unified manner.

 

Introduce the influencing factors in the installation of pipeline construction equipment.

l Bracket installation quality

In the installation of pipeline construction equipment, the installation of the bracket is relatively important, which plays a very good role in the quality of pipeline installation and the normal operation of the equipment. Among them, the installation of the bracket has a certain impact on the overall performance of the pipeline.

 

For example, the carrying capacity of the scaffold must meet the standard, the sliding surface of the support and the supporting surface have good connection performance, etc. Therefore, the pipeline construction process needs to be carried out according to the engineering construction drawings and pipeline construction equipment installation and construction process specifications to avoid installation Quality has a certain impact.

 

l Welding quality

Welding in the installation of pipeline construction equipment is also one of the necessary links. The quality of welding affects the overall quality of pipeline installation. Pipe welding can ensure the performance of the undertaking project frame group, thereby ensuring the overall performance of the pipeline. Therefore, precise welding is required in welding, positioning welding position to ensure welding quality, and welding in strict compliance with welding procedures and specifications.

 

In welding, especially the position of the welding seam, the welding process requirements of the welding workers are very high. The relevant personnel are required to do a good job in welding quality control in this link, and to formulate specific solutions for possible situations to avoid The overall performance of pipeline construction equipment has a certain impact.

 

l Pipeline anticorrosion

The particularity of the use environment of pipeline construction equipment and the particularity of the use location require the pipeline to have certain anti-corrosion performance. In the pipeline anti-corrosion, the anti-corrosion material will choose paint, and the economical and reasonable pipeline paint can be selected for pipeline anti-corrosion in the process of use.

 

To reduce the risk of pipeline construction equipment being corroded, paint itself is a corrosion-resistant substance, which is an industrial raw material and anti-rust material for construction. Applying a layer of paint on the surface of the pipeline can extend the service life of the pipeline.

We also have many products about Hydraulic jacking system and Pipe spool fabrication solution, welcome to consult us!

As we all know, industrial buildings include a series of projects, such as oil refineries and chemical plants and power plants. This type of structure involves dense pipe spool fabrication lines, which connect various equipment and transport process fluids and gases.

 

Here is the content list:

l Introduction of two engineering stages of Pipe spool fabrication line.

l The installation and welding of Pipe spool fabrication line can be divided into two types

l Why are pipes prefabricated in the Pipe spool fabrication line?

 

Introduction of two engineering stages of Pipe spool fabrication line

Due to the compressed construction period and limited on-site space, industrial construction projects rely heavily on off-site manufacturing and assembly. Therefore, the pipe spool fabrication line is divided into two stages: pipe prefabrication and on-site installation.

 

Pipe spool fabrication line timely supply of spools to the module yard and installation site is the key to the success of the entire project! First introduce the pipeline prefabrication stage of the pipe spool fabrication line.

 

Production capacity	36,000 diameter inches/year
Applicable pipe diameter	DN50-600
Applicable pipe length	0-12m
Piping weight	0-12 tons
Bevel shape	U, V and double V
Chamfering speed	≦5min (DN200 SCH40)
Conveying speed	2-20m/min
Automatic welding spee	≧60%
Production ratio	50%-80%
Design software	PDSOFT PSFMS
Management software	PDSOFT PSFMS

 

The pipe spool fabrication line is made from many raw pipes and pipe fittings in the manufacturing plant. Cut the unprocessed pipe to the required size, then move it together with the pipe fittings to the fittings table, where certain components are assembled together (ie temporarily connected), and the final sub-assembly (part of the final pipe) The welding operation (ie permanent connection) will be continued, and then returned to the assembly table and assembled with other spool components to form a pipe spool fabrication line.

 

The installation and welding of Pipe spool fabrication line can be divided into two types

l Coil and welding

l Positioning and welding

 

Rolling assembly and welding in the pipe spool fabrication line means that the main pipe can be rotated by the rolling mill, and the assembler or welder can perform the operation without changing its position. When the branch of one or more main pipes exceeds the welding position, Positional assembly and welding can be performed.

 

In addition, under the restriction of the removal of the pipe spool fabrication line, the assembler or welder must move around the main pipe to complete the assembly or welding. Positioning assembly and welding usually take more time than roller assembly and welding. Minimizing the number of positioning and welding is one of the goals of the pipe spool fabrication line sequence.

 

 

Why are pipes prefabricated in the Pipe spool fabrication line

Workshop prefabrication of the pipe spool fabrication line is an effective method that can reduce on-site installation costs while providing the highest quality finished products. Pipe spool fabrication line usually uses flange connection to facilitate connection with other spools.

 

The manufacturing of these pipe spool fabrication line is usually performed by a professional manufacturing company equipped with the required infrastructure. As a professional manufacturer, WINCOO works according to the defined quality management standards to ensure the accuracy of manufacturing, so as to realize the on-site drawstring installation and maintain the required technical parameters defined by the customer!If you want to know more about high-quality tank welding machine products, you can also contact us at any time.

The tank welding machine uses electrical energy to instantly convert electrical energy into heat. The tank welding machine is suitable for working in a dry environment without too many requirements. Because of its compact size, simple operation, convenient use and fast speed. Next, we will introduce the precautions of tank welding machine.

 

Here is the content list:

Introduction to the advantages and disadvantages of tank welding machine.

Matters needing attention when cleaning tank welding machine.

How to use a tank welding machine?

 

Introduction to the advantages and disadvantages of tank welding machine.

The advantages of tank welding machine after welding are widely used in various fields, especially for parts that require high strength. It can instantly connect the same metal material (also can connect dissimilar metals, but the welding method is different) permanently. After heat treatment, the weld seam has the same strength as the base material and is well sealed, which solves the problems of sealing and strength for the manufacture of storage gas and liquid containers.

 

However, when the tank welding machine is in use, a certain magnetic field will be generated around the welding machine. When the arc burns, radiation will be generated to the surroundings. The arc light contains infrared rays, ultraviolet rays and other light species, as well as metal vapor and smoke and other harmful substances. Adequate protective measures must be done at the time.

 

Welding is not suitable for high-carbon steel welding. Due to the process of crystallization, segregation and oxidation of weld metal, the welding performance of high-carbon steel is poor, and it is easy to crack after welding, resulting in hot and cold cracks. Low carbon steel has good welding performance, but the process must be handled properly. Derusting and cleaning are more cumbersome. Sometimes the weld will have defects such as slag inclusion, cracks, pores and undercuts, but proper operation will reduce the occurrence of defects.

 

Matters needing attention when cleaning tank welding machine.

When cleaning the tank welding machine, it is necessary to grind the inner and outer burrs of the tube end to make the tube end flush without burrs, and wipe it clean with alcohol. Manual tungsten argon arc welding is used for positioning, and the location of the positioning solder joints should not be too high, the current should not be too large, and the penetration is not allowed, the number of solder joints should not be less than 2, and the solder joint diameter should not be greater than 6mm.

 

If the position of the tank welding machine is not used properly, the position of the welding point will deviate from the neutral line of the welding butt surface. Due to the regular shape of the girth welding seam, the position welding point that deviates from the welding seam cannot be covered by the normal welding seam, resulting in The positioning welding spot is on the edge and outside of the welding seam, which makes the welding seam surface poorly formed.

 

How to use a tank welding machine?

l Check the connection

After completing the wiring of the tank welding machine, you must check each installed connector to confirm that it is well connected before starting to operate the equipment. Its contents include:

1. The line connection is correct and reasonable, and the grounding must meet the specified requirements

2. The magnetic work piece gripper shall not have attached metal particles and splashes on its contact surface;

3. The coiled welding cable should be unrolled before use to avoid overheating and insulation damage;

4. When it is necessary to alternately use different lengths of cables, insulating joints should be provided to ensure that useless lengths can be disconnected when not needed.

l leakage

There must not be any leakage of cooling water, shielding gas or engine oil that affects the safety of welders.

l Work suspension

When the welding work is suspended (for example, during breaks), the output terminal of the equipment or tank welding machine must be turned off or the power supply must be cut off.

l Mobile welding machine

When you need to move the tank welding machine, you must first cut off the power supply at its input end.

l Equipment not used

The metal electrode and carbon electrode must be removed from the welding tongs when not in use to eliminate the risk of electric shock to personnel or conductive objects. The welding tongs must be placed out of contact with persons, electrical conductors, flammable objects or compressed air bottles when not in use. The welding torch of the semi-automatic welding machine must be properly placed when not in use to avoid accidental activation of the gun body switch.

l maintain

All arc welding equipment must be maintained at any time and kept in a safe worki.

 

Storage tank jacking system is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. I will give you a detailed introduction of the storage tank jacking system.

• What are the applications of storage tank jacking system?

• What are the features of storage tank jacking system?

• What are the types of storage tank jacking system?

What are the characteristics and applications of storage tank jacking system?

1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.

2.Also it can be used for mega work piece jacking or lifting.

What are the features of storage tank jacking system?

1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;

2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.

3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.

4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.

5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.

6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.

7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.

8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight

9.High efficiency, each time lifting or falling down only needs around 15 minutes.

10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.

What are the types of hydraulic jacking system?

At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.

Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.

The tank welding machine can automatically and continuously weld the front and back of the cell according to the specified requirements. The welding band is fed and cut automatically during welding, and the battery string is received automatically after welding is completed. Welding processes include infrared lamp welding and electromagnetic high frequency induction welding.

What are the characteristics of tank welding machine?

What are the working characteristics of the tank welding machine?

What is the workflow of the tank welding machine?

What are the characteristics of tank welding machine?

In contrast to the current round welding machines on the market, the tank welding machine of the MSHW series offered by WINCOO Engineering is equipped with a dual drive system as standard. This self-propelled submerged welding system can reduce tank welding time on site by 40%. Welding errors are greatly reduced, saving tank installation costs. The circumferential welding machine is suitable for top-down or bottom-up constructions of single- or double-wall storage tanks for internal and external welding. There are four standard units, but our design allows us to offer custom mounting units for non-standard applications.

What are the working characteristics of the tank welding machine?

The tank welding machine belongs to fusion welding, in which a laser beam is used as energy to act on welds.

The laser beam of the tank welding machine can be guided through a flat optical element (such as a mirror), and then the beam is projected onto the weld by a reflective focusing element or mirror.

Tank welding machine is a non-contact welding process that does not need to be pressurized during operation, but an inert gas is required to prevent oxidation of the melting pool, and occasionally filler metal is used.

The tank welding machine can be combined with MIG welding to form laser MIG composite welding to achieve large-impact welding, and the heat supply is greatly reduced compared to MIG welding.

What is the workflow of the tank welding machine?

The circumferential welding equipment is a tank welding machine. The most important welding parameters in circular welding include welding current, welding torch speed, inert gas flow, etc. At the same time, the clearance fit of welded joints also plays a decisive role. Under the existing conditions, pipe ends are machined before welding lathes and repaired by fitters. In this case, the dimensional accuracy of the short ends is difficult to meet the requirements of the drawings, resulting in uneven fit gaps between the pipe ends and pipe connections; In addition, if the pipeline is displaced during staple welding, this will cause uneven spacing of the fitting surface, so that the surface of the weld is pressed in after circumferential welding. During the welding process of tank welding machine, the inside of the pipe is protected by argon gas. If there is no argon gas protection in the line, the back of the weld will be poorly formed and at the same time oxidation will occur.

Based on the availability of the customer's plant/site, WINCOO ENGINEERING CO., LTD is able to study/design and present coordinated configurations on project plan, quality, cost and productivity to ensure production pace meets project requirements.

Jan 01, 2005 · That portion of the system which is used to for the storage of water or water mixtures. Includes tank sealing, attachment of bladder type cells, ventilating system, cell and tank interconnects, filling systems, etc.-20: DISTRUBUTION: That portion of the system which is used to conduct water or water mixtures from the tanks or cells to the engine.

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