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How does an orbital welding machine work?
What is the Product parameter of orbital welding machine work?
What are the economic benefits of using an orbital welding machine?
The orbital welding machine uses the heat energy generated by the combustion of the oxygen-acetylene flame to heat the ends of the butt-welded rails to a molten state, and then applies a certain upsetting pressure to weld the rail ends. There are two existing methods: factory welding and mobile welding. Factory welding is the same as contact welding. The mobile welding method, also known as small air pressure welding, is mainly used to weld the joint joints of the long rails on the construction site. The quality of air pressure welding is also better. Aluminothermic welding. Put the prepared aluminothermic flux (made of metal aluminum, iron oxide, iron alloy and iron nail head, etc.) into a special crucible, ignite the flux with a high-temperature match, and produce a strong chemical reduction reaction to obtain high-temperature molten steel and molten steel. Slag, after the reaction is calm, inject it into the preheated sand mold tightly fastened to the ends of the two rails, melt both ends of the butt joints, remove the sand mold after cooling, and reshape the welded joint in time. Welded into one. The quality of aluminothermic welding is poor, and the fatigue strength is even worse, only reaching 45% to 70% of the base metal.
Suitable pipe: More than 130mm
Pipe wall thickness: 4-50mm
Suitable for C.S, S.S, A.S, low temperature steel (S.S is with special rail)
Suitable seam welding: Pipe to pipe, pipe to elbow, pipe to flange
Drive system: Stepping motor wheels and Gear/worm transferring
Drive system: Button to add and subtract speed
Adjustment manner: Electrical circuitry control
Oscillating system: The company's proprietary technology products, swing stepper motor
Control system: The company's proprietary technology products, the digital control.
(1) Orbital welding machine can run smoothly, safely and reliably.
(2) Orbital welding machine prolongs the service life of running vehicles and rails and reduces maintenance costs.
(3) Practice has proved that the running speed of vehicles running on seamless tracks can be increased by 20% to 40%, which can improve productivity for factories with busy vehicles and large distances, and its economic benefits are very obvious.
(4) The use of the orbital welding machine eliminates the vibration noise of the joint to a certain extent and improves the working environment. The drivers of the vehicles running on the seamless track generally report that the operation is smooth and comfortable. After testing, the driver's indoor noise has been reduced by more than 10dB, and the outdoor noise has been reduced by more than 35dB.
Orbital welding machines have been used in many fields.Wincoo Engineering Co., Ltd maintains close relationships with customers in orbital welding machine industry, and is committed to strengthening production and operation, improving quality and safety.
The tank hydraulic jacking system is generally equipped with safety protection devices such as anti-falling, overloading, power failure, etc., rail-type external power unit, using hanging chains or cross bars at the entrance and exit of the table, guardrails and lifting platform operating warning lights or warning bells, when the door is opened Many functions such as a safety switch to close the circuit of the elevator platform. The tank hydraulic jacking system is extremely convenient and convenient for the operator to multi-point control of each working layer, jog or safe mode operation.
Here is the content list:
l Analysis on the application performance of the tank hydraulic jacking system.
l About the general layout of the tank hydraulic jacking system.
l The application environment analysis and prospect of the tank hydraulic jacking system.
The tank hydraulic jacking system product has a solid structure, large carrying capacity, stable lifting, simple and convenient installation and maintenance, and is an economical and practical low-floor replacement elevator ideal cargo conveying equipment. According to the installation environment and use requirements of the tank hydraulic jacking system, different fixed hydraulic jacks can be selected, and different optional configurations can be selected to complete the task of lifting objects and achieve better results.
If the tank hydraulic jacking system requires a large size, a fixed double-span hydraulic lift can be used. The double-span type has stable lifting, large carrying capacity and simple operation. It is widely used in vehicle maintenance, kilns, chemical plants, equipment supporting, etc. Industry use.
The tank hydraulic jacking system is suitable for installation and use under various environmental conditions indoors and outdoors. It can be installed in a closed hoistway or between open floors, in a concave foundation pit or on a flat ground according to usage requirements.
Due to the height of the building or work shelf, the size and weight of the objects carried by the tank hydraulic jacking system, and other requirements for use, there are many uncertain factors for its model. When the models shown in the list are not suitable for use requirements, the elevation, carrying capacity, platform area, etc. of the lifting platform can be combined according to the actual use environment and operating requirements to achieve the desired use effect.
Tank hydraulic jacking system is a kind of cargo lifting equipment with good lifting stability and wide applicability. It is mainly used for production line, automatic line transportation of goods with height difference on a certain section, material on-line and off-line, workpiece assembly and other lifting operations.
According to different working requirements and use environments, different tank hydraulic jacking system forms, power forms, control methods and other additional accessories can be configured. The tank hydraulic jacking system has a compact and stable structure and can adapt to high frequency continuous operation. The high stability of lifting can satisfy the stable lifting of large tonnage cargo. The tank hydraulic jacking system is equipped with a hydraulic system with anti-attachment and overload safety protection to ensure safe operation. Any configuration of rollers, balls, turntables, etc. can meet the requirements of different working conditions.
The oil tank hydraulic jacking system is a special hydraulic lifting platform for cargo transportation. It is mainly used for cargo transportation between various working layers such as warehouses, garages and workshops. Tank hydraulic jacking system has the advantages of wide applicability, large carrying capacity, safe and stable hoisting, and simple installation and maintenance. It is an economical and practical ideal cargo transportation equipment!
In recent years, with the large-scale application of tank welding machine, the welding quality requirements of tank welding machines are getting higher and higher. The following points should be paid attention to before purchasing tank welding machines.
Here is the content list:
l Know the production performance of tank welding machine in advance.
l Need to understand the characteristics of tank welding machine before buying.
l Detailed description of the purchase reference of tank welding machine.
Applicable materials for tank welding machine:tank welding machine uses ordinary welding wire as the repair material. The materials are: gray iron, ductile iron, stainless steel, carbon steel, die steel, aluminum, aluminum alloy, copper and other conductive metals can be repaired .
Scope of application of tank welding machine: tank welding machine is a professional precision repair welding equipment for small defects such as pinholes, sand holes, pores, cracks, bumps, scratches, pits and mechanical parts surface wear and mold wear. It is widely used in mold industry, foundry industry, electrical appliance manufacturing industry, medical equipment, automobile, shipbuilding, boiler, construction, bridge construction and other industries.
(1) Low heat and normal temperature welding, the matrix does not generate heat, does not produce thermal deformation, the metallographic structure near the welding point is unchanged, there is no stress, no crack, no hard spot hardening phenomenon, and does not affect the machining performance.
(2) Simple operation, multi-purpose in tank welding machine. In addition to the surfacing repair function, it can also strengthen the surface coating of cemented carbide such as tungsten carbide.
(3) Argon gas protection has good adhesion, high welding strength, metallurgical bonding, and re-solidification after the filling material and the matrix are melted at the same time, and the bonding is firm, dense, and does not fall off. After welding repairs, various machining processes such as turning, milling, planing and grinding can be carried out.
(4) The source of tank welding machine is wide, economical and practical, the whole machine is about 30KG, and it can be repaired online.
(5) Rotary self-destructive electrode deposition surfacing welding, easy to operate and high working efficiency.
(6) Environmental protection and no pollution. No harmful gas is generated, it can be directly held by hand, can be seen by eyes, and the welding position is accurate, the welding point is small, and the amount of repair after welding is small.
(7) The tank welding machine repair process is the repeated melting and accumulation of high-frequency welding repair points. No matter the size of the defect, it can be repaired as long as the pen tip can touch.
(8) Pure metal repair, no welding repair trace, welding repair effect meets quality inspection standards.
1. When purchasing tank welding machine products, go to formal manufacturing companies or large shopping malls, and choose brand-name and high-quality products with a high market share. Don't go to a small store for cheap, as the quality of the tank welding machine cannot be guaranteed.
2. Before buying, you can check the operation, conversion and installation of the switch on the panel, the power indicator light is on and off, the fan is normal, whether there is abnormal vibration and buzzing in the power supply part, whether there is a peculiar smell, and whether it is in appearance There are heat generation phenomena such as discoloration to ensure the quality of the tank welding machine and give full play to the performance of the tank welding machine.
3. The dealer can be required to provide a product quality inspection report or certificate when purchasing. Because tank welding machine products are national compulsory certification products, you must confirm whether the product has passed the "3C" certification when purchasing. You can also check online.
4. When purchasing, check whether the nameplate on the product has the name of the manufacturer, production address, specifications, model, welding current adjustment range, load duration, input voltage and current, etc., and then determine what you want to buy according to work needs tank welding machine.
5. Be sure to check whether the product has a grounding screw when purchasing. The grounding screw connection should be well grounded without paint. Whether the movement is clean and the insulation is damaged to ensure safe use. You can also check if necessary.
6. If you want to buy a gas-protected tank welding machine, check whether the accessories are complete, whether the wire feeder is oily, whether it rotates smoothly, whether the connecting cable matches the outer insulation, to ensure the stability of the arc.
What is more? WINCOO provide not only tank welding machines, but also pipe spool fabrication solutions for customers from everywhere!
With the continuous improvement of people's living standards, increasingly fast transportation methods have become more and more urgent needs of people. The railway is closely related to people's daily life. It is one of the important parts of the transportation hub and the important infrastructure of the country, which is directly related to people's vital interests. At the same time, the orbital welding machine is also gradually applied in many processing industries.
What is the importance of orbital welding machine?
Why do more and more people choose orbital welding machine?
What is the function of orbital welding machine?
As an important tool for transporting passengers, the manufacturing level of trains directly affects the development scale and speed of rail transit. Various advanced technologies have also been widely used in the manufacture of rail transit vehicles. Among them, the welding technology of orbital welding machine has unique advantages in the manufacturing process of stainless-steel car body, and will definitely become a powerful weapon for welding in the future.
The application of orbital welding machine welding technology in the field of rail vehicle manufacturing is not only used as cutting energy for cutting and welding of key components as welding energy, but also in other fields of application. For example, in orbital welding machine equipment as a key device for positioning and tracking - laser scanning tracking and positioning system. In the quality control system, a micro-mark identification and barcode management system is introduced, and a laser marking machine is used to engrave a part code with a depth of 0.1mm on the plate parts, which is used to realize the original information of the steel plate material and the coding information such as the part name and code number. Identity migration. Through effective management, the whole process quality tracking of products can be achieved and the quality management level can be improved.
Orbital welding machine can realize seamless welding technology so that there is almost no welding point between the two rails, and the transition is natural. On the high-speed rail, the sound of "banging" will become history. After the high-speed rail rails are laid, the technicians will use the welding technology brought by the advanced orbital welding machine to carry out secondary welding and grinding between the rails. The 500-meter-long, 30-ton steel rails are welded into a super-long seamless line, so that a track can be laid to the bottom. There is a soft connection at the expansion joint, and the expansion space after heating is reserved. There is no interface insight, as if two complete rails are connected to the end. Such an orbital welding machine can ensure the stability of the driving.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. Wincoo Engineering Co., Ltd provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc.
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