Containerized pipe spool fabrication solution is to carry out pipe design, prefabrication management, pipe cutting, pipe groove processing, welding, logistics and anti-corrosion paint, pipe flaw detection and other work in a fixed area.
What is the significance of the emergence of the solution of container pipe spool fabrication line?
What are the advantages of the solution of container pipe spool fabrication line?
What are the characteristics of the solution of container pipe spool fabrication line?
In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication lines, we developed a solution of container pipe spool fabrication line, which has been widely used in companies such as PetroChina, Sinopec, and China National Chemical Corporation.
Solution of container pipe spool fabrication line consists of pipe beveling station, pipe mechanical assembly station, automatic pipe welding station, quick release steel structure station frame, trolley railing system and light rail. Transportation System. Pipe manufacturing is carried out through the field of pipe manufacturing. At present, the comprehensive performance of the solution of container pipe spool fabrication line will reach a higher level in China.
1. The detailed design adopts the most advanced "Pipeline Manufacturing Design System" software in China to realize the rapid drawing of pipeline single-line diagram and pipe section diagram. After configuring the IDF interface module, the design data of the PDS and PDMS design institutes can be directly shared, realizing the "seamless connection" between design and construction.
2. The solution of container pipe spool fabrication line adopts the domestic first-class "pipe manufacturing and installation management system" software to realize the all-around information management of the whole manufacturing process.
3. The groove adopts a reliable mobile pipe groove station, and the pipe groove adopts two methods
4. The solution of container pipe spool fabrication line adopts the tumbler type pipe plasma cutting and beveling machine, and adopts the method of thermal cutting to cut the pipe and form the groove in one step.
The solution of container pipe spool fabrication line is a key link in the realization of project objectives in the field of energy and petrochemicals. The products in the solution of container pipe spool fabrication line will be used in various spool workshops. Materials and manufacturing standards can be ASME/ASTM, PED, JIS, GB, TS, etc. STE can undertake material procurement, cutting, assembling, welding, painting, spool lining and coating, supporting fabrication and spool field installation work scope. Wincoo has third-party qualified 5G and 6G ASME/PED welders, and has long been engaged in the manufacture of high-strength steel, alloy and various stainless-steel spools.
Wincoo Engineering Co., Ltd (WINCOO) has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.
The installation of pipeline construction equipment is one of the necessary parts in the pipe construction solution, and the installation and construction of pipeline construction equipment is a very important stage in project construction. Due to various factors in the project construction, there are many problems in the installation of pipeline construction equipment. To promote the improvement of the quality of industrial pipeline installation, certain measures need to be taken to control the installation quality of pipeline construction equipment to ensure the smooth construction of the project.
Here is the content list:
l Regarding the quality inspection of pipeline construction equipment installation.
l What are the quality control measures in the installation of pipeline construction equipment?
l Regarding the quality control of pipeline construction equipment after construction.
The sequence of installation of pipeline construction equipment is:
Measuring arrangement→cleaning the construction work area; construction road→conveying anticorrosion pipe→processing tank→distributing pipe→preparing nozzle; pipeline assembly→pipe assembly and welding→welding joint inspection→heat shrinkable casing (tape) bushing→ trench excavation →Appearance repair .
After the installation of pipeline construction equipment is completed, quality inspection is required. After pipeline construction equipment is installed and put into use, regular monitoring is required. Generally, radiographic inspection is used to inspect the quality of pipeline installation. This monitoring has a very good effect on the internal inspection of welded joints. It is widely used in the field of construction equipment installation. This method can also be used to make the quality of the pipeline meet the assessment standard.
Before installing pipeline construction equipment, clarify the construction plan of the construction technicians, use GB/T as the standard, and carry out construction in accordance with national standards and specifications; during the installation of pipeline construction equipment, strictly review the drawings for defects to ensure the rationality of the drawings, and the construction unit It is also necessary to make preparations for pipeline installation and construction, pipeline lumber, welding inspection, construction site management, etc.
Strictly follow the relevant requirements of pipeline construction equipment and pipeline construction requirements to improve the quality of construction. In order to ensure the quality of pipeline installation, quality control is required for key parts such as welding materials, welding processes, and welding seams to ensure pipeline construction equipment. Welding consumables, brands, specifications, etc. are required by the plan design, which are consistent with the project construction requirements to ensure the quality of installation.
① After the pipes, accessories and raw materials used for pipeline construction equipment enter the construction site, the supervisors shall check and accept them on site, and store the materials after passing the acceptance.
② Pipe joints and semi-finished products of pipeline construction equipment should be guaranteed not to be damaged during transportation and storage. When unloading, handle with care and not collide with each other; choose a flat place for stacking pipe joints.
③ The storage temperature of the rubber ring of pipeline construction equipment is between -5 and 30 degrees Celsius. It should not be exposed to ultraviolet light source and keep away from the heat source; the rubber ring and the items that easily affect the rubber ring should not be put together. If the pipeline construction equipment is being constructed In winter, hard rubber rings are not allowed.
④ For trench excavation in open-cut pipeline engineering, the section should meet the design requirements of construction quality, the original soil at the bottom of the trench should not be damaged, and the mechanical excavation should reserve a 200-300mm soil layer for manual excavation and leveling, and the bottom of the trench can be soaked by water And frost damage, if there is gravel soil, lime soil to backfill, the trench wall should be leveled to meet the requirements of construction design.
⑤ For concrete construction, when the pipe seat and flat foundation are poured in layers, the flat foundation should be shaved and rinsed; the concrete should be prevented from segregation, and the concrete should be cured after pouring.
⑥ When pipeline construction equipment is installed, visual inspection and internal cleanliness of the pipeline must be inspected.
⑦ The flexibility of pipe joints must meet the design requirements, and the rigidity must also meet the requirements.
⑧ In the stage of backfilling, the backfill height between both sides of the pipe and the top of the pipe before the hydraulic test of the pressure pipeline is greater than 0.5M, and the pressure-free pipeline shall be backfilled after the closed water test and the closed gas test have reached the standard.
After the completion of the pipeline construction equipment, the finishing work will begin. The unit needs to organize personnel to review the material documents involved in the pipeline installation, project reports, etc.; after the completion of the project, debugging and quality appraisal are required, and the pipeline professionals are organized to conduct quality appraisal of the installed pipelines. The dynamic control of the links will protect the completed pipelines.
In the later stage of the installation of pipeline construction equipment, in order to ensure the smooth completion of the project, the quality of the pipeline needs to be tested again to ensure that the pipeline installation does not have problems such as tilt and cracks, the welding parts are of good quality, and the pipeline is unobstructed. In the later period after the completion of the project, it is necessary to sort out each project data and work files involved in the pipeline construction, do a good job of archiving and backup to evaluate the quality of the pipeline, do a good job in risk control, and carry out the acceptance of pipeline construction equipment.
There are many influencing factors in the installation of pipeline construction equipmentt, so reasonable measures need to be taken to monitor and control every aspect of pipeline construction equipment. With the continuous expansion of the pipeline construction equipment construction industry, the use area is also expanding. Due to the importance of pipeline use, it is necessary to control the pipeline installation quality to ensure that the installation quality reaches the ideal standard!
What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!
Rolling machine is a kind of equipment that uses working rollers to bend and shape sheet metal materials. It can shape parts with different shapes such as cylindrical parts and conical parts. It's very important processing equipment.
What are the precautions for using the rolling machine?
What are the structural characteristics of the rolling machine?
What cleaning measures are available for the rolling machine?
(1) Automatic center alignment.
Roll forming of the sheet metal is mainly completed by the rolling effect of the rolling machine. When the sheet is fed into the rolling machine, it must be ensured that the front edge of the sheet is parallel to the outer circumference of the roll, so that the rolled parts have high precision and high quality. The automatic center alignment process of the blade in the automatic feeding device is mainly completed by the servo motor driving the center alignment rod. Then the sliding device pushes the sheet to the feeding position of the rolling machine and waits for the sheet to be rolled.
Given the peculiarity of the plate shape, the vacuum suction receiving device is mainly used for plate transport. The plate rolling machine can roll plates of different sizes. Therefore, the position of the suction cups in the vacuum suction cup receiving device of the automatic feeding device must have a suitable adjustment function to be suitable for handling plates of different sizes.
(3) The speed and stability of the handling process.
In order to meet the working rhythm of the sheet metal bending machine and the safety of the handling process, the automatic feeding plate handling process should have better speed and stability to prevent overshooting and vibration during the handling process.
The automatic feeding device of the sheet bending machine is mainly composed of a sheet metal carriage, an actuator, a sheet metal transfer mechanism and an auxiliary mechanism. Sheet metal trolleys are used for storing sheet metal to be rolled. The main function of the actuator is to transport the sheet metal to be rolled up on the sheet metal trolley to the feeding platform. The transportation process of sheet metal is mainly applied to the Cartesian coordinate manipulator and vacuum suction cup receiving device. In industrial automation systems, it is often necessary to pick up and transport workpieces, and vacuum suction cups are widely used as vacuum manipulators.
1. Clean the components of the sheet metal rolling machine, especially the connection place;
2. When assembling the sheet metal rolling machine, the principle should be followed from the inside to the outside, first down and then up;
3. During assembly, the use of the same assembly tools or observe assembly work in the same orientation;
4. During the assembly process, the transmission should be carried out in strict accordance with the design drawings, and the dimensions and specifications should be strictly checked.
The edge milling machine is a kind of welding auxiliary equipment that adopts the high-speed milling of the cutter head. It is specially used for welding the steel plate before welding the steel plate. Edge milling machine is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing. Type groove, etc.
What are the advantages of using edge milling machine?
What are the features of edge milling machine?
How to choose a suitable edge milling machine?
1. Edge milling machine has a unique driving function
2. The edge milling machine has a special device to stabilize the machining accuracy
3. Edge milling machine has special cutting all kinds of metal materials
4. Edge milling machine has advanced cutting tools and long-term supply of different blades.
As a substitute for edge planning machine, edge milling machine has the advantages of high efficiency, high precision and low energy consumption. It is especially suitable for the beveling of various shapes of carbon steel plates. Generally, 5-40mm thickness, 15-50 degrees can be adjusted arbitrarily.
The performance of the self-driven edge milling machine:
1. Unique driving function.
2. The special device stabilizes the machining accuracy.
3. Specially cutting all kinds of metal materials.
4. Advanced cutting tools and long-term supply of different blades.
Compared with traditional edge milling machine:
The guide rail installation form is detachable, and through heat treatment, the bed structure is reasonable, the milling head runs more smoothly and reliably, the feeding system and the return system are completely independent, the return speed is fast, the efficiency is high, and the angle of the milling cutter head is easy to adjust. The custom cutter head is interchangeable with the standard cutter head, which is a replacement product of the traditional edge milling machine.
The selection of the edge milling machine sets and selects the basic parameters according to the characteristics of the plan. The characteristic of edge milling machine structure is that it is designed to process typical parts. It is different from the traditional combined milling and an innovative set of special structures, but edge milling machine can meet the processing needs of users.
The selected edge milling machine should follow the following principles:
Edge milling machine must be able to reliably guarantee the realization of all technical requirements on the part drawing.
The edge milling machine must be able to meet the requirements of the production program.
On the premise of meeting the technical requirements and production program requirements, it requires the lowest process cost, low consumption and energy saving.
Edge milling machine can minimize the labor intensity of workers and ensure production safety. Maintain environmental hygiene.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. WINCOO ENGINEERING CO., LTD provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc.