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Due to the large demand of oil and natural gas, not all places have these materials, so in order to transport and storage convenient, people use pressure vessels to store and transport.So how pressure vessels are airtight depends on the welding machine.The large volume of the pressure vessel and the amnesty of storage products require that the welder can move up and down, and the length is long enough.Today we are going to introduce such a special welding pressure vessel welding machine.
●Detailed introduction of welding manipulator.
●Product parameter of welding manipulator.
●Product features of welding manipulator.
Detailed introduction of welding manipulator
Welding manipulator/welding column and boom is a kind of widely-used and high-automated auxiliary equipment in welding industry.Through the rotation of column and retraction&lifting of boom,welding manipulator meets welding requirements of cylinders with different sizes.Welding head is fixed at one end of welding manipulator to carry out automatic welding.This kind of welding manipulator could also be operated together with welding rotator/tank turning roller to carry out round and longitudinal welding of inside and outside seam,which has got extensive application in Boiler,Petrochemical,Shipbuilding and Steel structure industries.
Product parameter of welding manipulator
Boom Lifting Stroke(meter)
Boom Retracting Stroke(meter)
Trolley Travel Speed(mm/min)
Product features of welding manipulator
1. Structure:fixed type,fixed with rotation type and movable type
2. Both column and boom are cold-blended and goes through annealing treatment
3. There is anti-falling device to ensure the safety of boom lifting
4. Boom retracting adopts VFD,being stable and reliable
5. X-Y slide is fixed on one end of boom,which can be controlled by hand control panel
6. Control roller bears eccentric shaft,which can decrease clearance between roller and rail
7. Column revolve could be recognized by manual operation or electric drive
8. Control unit includes:electric control board and hand control panel.Interface with positioner and rotator is offered
9. Operation:Trolley,Director chair or platform,drag chain,seam tracking and monitor system,and flux recovery system.
The above is a brief introduction of our company's welder. If you want to know more, please click on our home page to browse related product information.
The tank hydraulic jacking system is mainly used for vertical tank top to tank bottom construction, and can also be used for jacking or lifting of large work pieces. It is a closed or meshed hoist way enclosed by a building or light steel structure and uses a hydraulic drive to drive the top of the cylinder.
Here is the content list:
l The tank hydraulic jacking system is classified according to the standard of walking mechanism.
l Tank hydraulic jacking system classified according to structural characteristics standards.
l The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.
The tank hydraulic jacking system is classified according to the standard of walking mechanism.
It can be divided into mobile tank hydraulic jacking system and fixed tank hydraulic jacking system.The mobile tank hydraulic jacking system can run on a special track, has good stability, can walk with load, and has high work efficiency, so it is widely used in construction and installation projects.
The fixed tank hydraulic jacking system is divided into two types: attached jack-up type and inner-climbing type according to the different installation positions. The attached jack-up tower crane can rise as the building rises and is suitable for high-rise buildings.
Tank hydraulic jacking system classified according to structural characteristics standards.
It can be divided into pitch luffing tank hydraulic jacking system and trolley luffing tank hydraulic jacking system.The tank hydraulic jacking system of the pitch luffing jib tower does not achieve luffing by lifting and lowering the boom. Its advantages are: it can give full play to the effective height of the boom, the mechanism is simple, and the disadvantage is that the minimum amplitude is limited to the maximum amplitude About 30%, it cannot be completely close to the tower body, and the load rises and falls with the boom during luffing, and the luffing with load is not allowed.
The trolley luffing boom tower tank hydraulic jacking system relies on the trolley installed on the horizontal boom track to achieve luffing. Its advantages are: a large luffing range, the load trolley can approach the tower body, and it can change with load. The disadvantages are that the force of the boom is complex, the structure requirements are high, and the boom and the trolley must be on the upper part of the building, and the installation height of the spire is 15-20 meters higher than the roof of the building.
The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.
It can be divided into down-turn tank hydraulic jacking system and up-turn tank hydraulic jacking system.The tank hydraulic jacking system of the lower slewing tower crane is equipped with the slewing support and the main mechanism of the balance weight at the lower end. Its advantages are: less bending moments on the tower, low center of gravity, good stability, convenient installation and maintenance, but the disadvantages are correct The slewing bearing has high requirements and the installation height is limited.
The upper slewing tower tank hydraulic jacking system has the slewing support, balance weight, and main mechanisms at the upper end. Its advantage is that since the tower body does not rotate, the lower structure of the tower body can be simplified and the jacking and joints are convenient.
The disadvantage is that when the building exceeds the height of the tower, the rotation of the tower crane is restricted due to the influence of the balance arm. At the same time, the center of gravity is higher, the wind pressure increases, and the weight increases, which increases the total weight of the whole machine.
Automatic welding machine refers to the machine equipment that welds the annular gap. For example, the welds between the upper and lower covers of a household air-conditioning compressor and the housing are welded by a ring welder. Automatic welding machines are divided into vertical girth welding machines and horizontal welding machines. Generally, the welding machine used for the ring welding machine is gas shielded welding with automatic wire feeding. Next, by introducing the automatic welding machine provided by WINCOO, the application environment of the tank welding machine will be described in detail.
Here is the content list:
l Research background of tank welding machine.
l The application prospect of tank welding machine in the future.
l What are the application environments of tank welding machine?
Research background of tank welding machine.
Metal pipe welding is an important part of aeroengine. Fuel, lubricating oil, air, oxygen and other working media in each system rely on metal pipes for transmission. Aviation engine pipeline parts have many types, large quantity, and high accuracy grade. Therefore, the requirements for manufacturing precision and quality are very high, and the requirements for manufacturing methods are getting higher and higher.
The main manufacturing method of metal conduit is tank welding machine welding. The welding of metal conduits of aero-engines mostly adopts manual argon arc welding, flame brazing, induction brazing, etc. The above-mentioned welding method is easy to operate, simple in equipment, low in cost, and low in requirement for a single welded pipe. Pipes, so it is widely used for pipe welding.
However, these welding methods are manual operations, which require very high skills for tank welders. Usually the weld formation is not ideal, and defects such as weld deviation, dents, weld leakage and incomplete welding will occur.
The application prospect of tank welding machine in the future.
In recent years, with the large-scale application of metal conduits, the welding quality requirements of metal conduits have become higher and higher, and the welding of automatic welding machines has become an ideal conduit welding method.
In the 1990s, there was an automatic girth welder for welding metal pipes. The diameter of the welded pipe could cover all the metal pipes on aero engines.Therefore, in recent years, automatic welding machines have been applied to the welding of metal conduits of aero-engines and have achieved success.
What are the application environments of tank welding machine?
In the operation of picking and exchanging electronic components, a tank welding machine welding process is required. Often in order to locate the problem of the circuit function, it is necessary to remove the components from the printed circuit board and perform the necessary measurements.
Generally, the reliable and successful operation of equipment related to space, defense, medical electronics, traffic control systems, communication systems, and supervision and control systems all rely on excellent tank welding machine welding.
1) Disassembly of extra components;
2) Inspection of components;
3) Exchange of defective components;
4) Check the circuit function.
The welding technology of the tank welding machine is an accompanying technology. With the development of the electronics industry, more useful packaging technologies and smaller components will certainly continue to appear, and tank welding machines will continue to be developed to meet the needs of the electronics industry and environmental issues. This is why for technology professors working in the electronics industry today, welding has become more and more professional!
Laying-off is the processing of steel plates or sections into the parts or components required by the drawings.
1. Steel plate laying-off: first is to find 90 degrees, and then draw the cutting range with a tape measure and powder line (according to the thickness of the plate plus cutting allowance), if you need to drill holes for drilling, if you need to open groove groove processing.
2. Section laying-off: first find 90 degrees with seat ruler or bend ruler, and then cut the line with seat ruler or bend ruler (also add cutting allowance),if you need to drill holes for drilling, if you need to open groove groove processing.
3. Splicing of remaining materials：Plate splicing and section splicing.
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Self Adjustable Welding Rotator Our welding rotators are designed on the basis of international advantage, they are required equipment of pressure vessel manufacturers.Theserotators are applied in both handling and automatic welding, widely to use to make pressure vessel and pipeline.Self-aligning welding rotator can adjust the wh
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