











In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication line, we have developed a movable pipeline prefabrication line, which has been applied and popularized in a large number of customers such as Petrochina,Sinopec, and China national chemical corporation.
The movable pipe fabrication production line is composed of a work station for piping beveling,a work station for piping mechanical assembling,a work station for automatic piping welding,a quick-detachable steel structure station frame,a trolley railing system and a light-rail transportation system.Pipe fabrication is carried out by means of pipe fabrication fields.
The general performance of the movable pipe fabrication production line will reach a high level in China.
1. The most advanced software of “pipe fabrication design system” in China has been adopted in detailed design so as to realize quick drawing of piping single-line diagrams and pipe spool diagrams.After the IDF interface module has been configured.PDS and PDMS design data from the design institute can be directly shared and therefore “seamless joint” has been achieved between design nd construction.
2. The first-rank software “pipe fabrication&installation management system” in China has been adopted in fabrication management to achieve all-around information management in the whole process of fabrication.
3. A reliable movable work station for piping beveling has been adopted in beveling,where two modes are used for pipe beveling
4. A roller-bed-type pipe plasma cutting and beveling machine has been used to cut pipe and shape bevels in one step by means of hot cutting and processing.
5. A highly-efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine have been adopted to cut pipes and mechanically process bevels as per working procedure.
6. A movable work station for piping mechanical fitting up,which is unique in China,has been used for welds assembling to carry out fitting out of pipe spool welds in a mechanical manner.
7. The advanced movable work station for automatic pipe welding has been adopted in cap welding.Pipe fabrication automatic welding machines are used to realized highly-efficient automatic cap welding of pipe spool.
8. A light-rail transportation system,a station frame and a trolley railing system have been adopted for logistics transportation.The light-rail transportation system is applied to mechanically carry out logistics transportation in a long distance.The station frame is applied to carry out logistics transportation between stations in a short distance.The trolley railing system is applied to carry out logistics transportation inside and outside containers.
9. The production capacity of this pipe fabrication production line works is reaching 3 thousands inch/year,the capacity of one day is reaching 1000 inch/day,satisfy a large project demand for prefabricated process piping:
Production capacity:36 thousands diameter-inch/year
Pipe diameter applicable:DN50-600
Pipe length applicable:0-12m
Pipe weight applicable:0-12T
Bevel shape:U,V and double V
Beveling speed:≦5min(DN200 SCH40)
Conveying speed:2-20m/min
Automatic welding rate:≧60%
Fabrication ratio:50%-80%
Design software:PDSOFT PSFMS
Management software:PDSOFT PSFMS
The installation of pipeline construction equipment is one of the necessary steps in the industrial field, and the installation and construction of pipelines is a very important stage in project construction. Next, take an example to analyze the operating requirements of pipeline construction equipment.
Here is the content list:
l Introduction of welding engineering vehicles in pipeline construction equipment.
l Introduction of pipelayer in pipeline construction equipment.
l How to maintain pipeline construction equipment after construction?
Mainly introduce the operating requirements of pipe layers, welding engineering vehicles, counter pointers and directional drills that are frequently used and risky during the construction of pipeline construction equipment
Engine part, chassis running part, transfer case and universal joint shaft, generator, hydraulic boom crane, electrical control cabinet, lubrication system and cooling system.
Driving with a license, before entering the work of pipeline construction equipment, you should fully understand the special conditions of the work site, understand the various conditions that affect operation and sports, and adopt and formulate operation and protection measures that comply with safety regulations.
1. Keep a safe distance from hanging objects, walls, falling objects and unstable ground.
2. lt is necessary to understand the changes, visibility and weather conditions of the construction area of pipeline construction equipment. No smoking!
3. Contact relevant departments in time to learn more about the locations of public pipelines, underground cables, and water pipelines.
4. When the welder is working, put the throttle to the highest position and check that the various instrument indexes are normal before it can work.
5. Keep an adequate safety distance from wires and other pipeline construction equipment.
6. Avoid any work movement that can tilt or tip the welding truck; prevent the welding truck from working or moving on a slope that does not meet the requirements.
7. When pipeline construction equipment goes downhill, low speed must be used to prevent loss of control.
8. Electricity should follow the corresponding electrical regulations.
9. Welding vehicles are not allowed to work with faults. If there is no oil pressure, or the oil pressure is too low, the water temperature is too high, or there is abnormal noise, it should be stopped immediately for inspection and troubleshooting
10. The lifting weight of the hydraulic crane must comply with the requirements specified in the chart of the rated lifting weight curve of the hydraulic crane
11. It is not allowed to adjust the opening pressure of the safety valve of the hydraulic system at will
12. Driving is not allowed for 2 consecutive hours
13. Before using power generation pipeline construction equipment, observe the hydraulic crane and the surrounding environment, whether there are debris and tools on the crawler
14. When leaving the machine, the operating lever should be locked first!
Engine, crawler walking part, hoisting system, cab, counterweight, etc.
1. Before the pipe layer runs, the passageway must be cleared to facilitate traffic.
2. When the pipe layer hoisting heavy objects, it is strictly forbidden to pass above the equipment and personnel, and it is strictly prohibited to stand under the boom.
3. Stop immediately in case of emergency during work operation.
4. The command of the ground commander shall be serious and accurate, and shall not leave the work post without authorization.
5. When hoisting pipes while driving, pay attention to the side of the boom and the side of the counterweight to prevent the counterweight from reaching out and hitting obstacles.
6. When loading and unloading heavy objects, the speed should be even and stable, and should be handled gently when approaching the ground.
7. The center of the hook should be as close as possible to the center of the heavy object. The hoisting rope must be firm and reliable with sufficient bearing capacity, and the binding must be firm. Keep heavy objects as low as possible.
8. Heavy objects are not allowed to turn before leaving the ground. It is forbidden to pull heavy objects from the ground to pull up trees and lift objects buried in the ground (except when multiple pipe layers are laying pipes).
9. When walking with heavy objects hanging, the speed of forward and backward or turning should be stable.
The maintenance of pipeline construction equipment ensures that its technical parameters within the specified life cycle meet the original design requirements; ensure that its safety performance meets the requirements of regulations and standards.
Daily maintenance work such as cleaning, inspection, lubrication, tightening and adjustment to prevent deterioration of pipeline construction equipment and maintain equipment performance; necessary inspections to determine the degree of pipeline construction equipment deterioration or performance degradation; to repair deterioration and restore pipeline Repair activities based on the performance of pipeline construction equipment. Requirements for operators of professional pipeline construction equipment: “Three Goods” and “Four Meetings” should be achieved.
Good management, good use, good maintenance, can operate, maintain, inspect, and simply repair Equipment maintenance: cross operation method. Cleaning, lubrication, tightening, adjustment, and anti-corrosion pipeline construction equipment maintenance: general requirements for "five fixed" fixed-point, fixed-point, fixed-time, fixed-quality, and quantitative maintenance
① Strictly follow the procedures, cycles and methods specified in the pipeline construction equipment manual.
② Different functional blocks have different requirements: power system, transmission system, electrical system, hydraulic system, lubrication system, etc.
What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!
Pipe spool fabrication line is mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!
Here is the content list:
l What are the performance characteristics and advantages of pipe spool fabrication line?
l What are the functional advantages of pipe spool fabrication line?
l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
What are the performance characteristics and advantages of pipe spool fabrication line?
There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.
The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.
l Achieve 80% automated manufacturing rate
l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI
l Reduce customer's manufacturing costs
l Guarantee customer's processing quality
l Enhance customer competitiveness
What are the functional advantages of pipe spool fabrication line?
Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.
① By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.
② The pipe spool fabrication line can minimize production delays.
③ By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.
④ The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.
⑤ Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.
⑥ Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.
⑦ Manufacture and processing under the strict supervision of third-party inspectors.
⑧ The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures
⑨ Better security.
What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.
l Using CNC equipment parts processing, high product precision
l The machine is sturdy and durable, with low maintenance probability
l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;
l Fully automated, simple operation, continuous production, high efficiency;
l The pipe production speed is 15% faster than the peers, and the output is high;
l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;
l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.
l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.
l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.
l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.
l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.
l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.
l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.
Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".
In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!
Hydraulic storage tank lifting equipment refers to a jack that uses a plunger or a hydraulic cylinder as a rigid lifting member. It has the characteristics of compact structure, stable operation, large top support, and self-locking. The hydraulic jack has strong supporting capacity, and the supporting force of heavy hydraulic jacks exceeds 100t.
What are the components of hydraulic storage tank lifting equipment?
What is the role of hydraulic storage tank lifting equipment?
What are the classifications of hydraulic storage tank lifting equipment?
Air filter: Prevent foreign debris from mixing, filter the air, and balance the pressure in the fuel tank and the atmosphere.
Oil level gauge: Used to observe the amount of oil in the tank. When the tow pump is working, the oil level must be above the middle of the oil level.
Thermometer: Displays hydraulic oil temperature.
Quick refill connector: used for filling of hydraulic oil.
Drain valve: It is used to remove dirty oil when the fuel tank is cleaned, and it is usually closed.
Hydraulic storage tank lifting equipment is a special container, in addition to storing hydraulic oil, it also has the function of dissipating heat and depositing grease. Therefore, in addition to cleaning the oil tank, the upper cover of the hydraulic oil tank cannot be opened casually, and an air filter is set on the oil tank to communicate the atmosphere with the air in the oil tank through the filter. Hydraulic oil tank is generally composed of quick refueling joint, air filter, thermometer, oil level gauge, oil suction self-sealing device, box body, drain valve and other main components.
Universal hydraulic storage tank lifting equipment is suitable for various lifting operations with small lifting height. It consists of oil chamber, oil pump, oil storage chamber, piston, crank handle, oil valve and other main parts. When working, as long as the crank handle is moved back and forth, the manual oil pump continuously presses oil into the oil cylinder. Due to the continuous increase of the oil pressure in the oil cylinder, the piston and the weight on the piston are forced to move upward together. Open the oil return valve, and the high-pressure oil in the oil cylinder will flow back to the oil storage chamber, so the weight and the piston will fall together.
The special hydraulic storage tank lifting equipment is a special tensioning machine, which applies tension to the prestressed steel bars when making prestressed concrete members. The dedicated hydraulic storage tank lifting equipment is mostly double-acting. There are two commonly used types: through-heart type and cone-anchor type.
The feed-through jack is suitable for tensioning steel tendons or wire bundles. It is mainly composed of a tensioning cylinder, a top-pressing cylinder, a top-pressing piston and a spring. Its characteristics are: there is a piercing hole along the axis of the stretching machine, and the steel bar (or steel wire) is anchored by the tool at the tail after being penetrated.
WINCOO ENGINEERING CO., LTD always focuses on customers’ needs and therefore it will provide the best hydraulic storage tank lifting equipment for all customers from all over the world. If you want to know more, please connect us.
Sign up for our newsletter to receive the latest news.
Copyright © 2020 WINCOO ENGINEERING CO.,LTD
Support By:Leadong