Stable Performance Plasma and Flame Cutting Machine- China Factory Manufacturers Suppliers

In today's world, pipe spool fabrication lines are very common for almost any application that transports liquid or gas substances. These liquid or gas substances flow in the pipeline system at different pressures and temperatures. Therefore, the pipe spool fabrication line suffers from excessive stress caused by pressure and temperature. So how to use pipe spool fabrication line correctly?

Here is the content list:

l What is the solution for pipe spool fabrication line?

l Choose WINCOO to solve the related problems of pipe spool fabrication line.

l What are the steps to use the pipe spool fabrication line purchased by WINCOO?

What is the solution for pipe spool fabrication line?

The pipe spool fabrication line must be designed and produced in a way that can handle the stress caused during the transportation of liquid or gas substances. Some facilities (power plants, oil refineries, etc.) require lengthy and complex piping systems.

Moreover, due to the limited working space of the pipe spool fabrication line, these types of facilities deal with problems. The pipe spool fabrication line must be produced and installed at the factory site. These complex facilities use spools with different sizes and different components.

The pipe spool fabrication line is a prefabricated part, including pipes, flanges and accessories. Pipe fittings are components that connect complex pipe networks. In addition, pipe spool fabrication line accessories will change the size or dimensions of the pipe system.

Choose WINCOO to solve the related problems of pipe spool fabrication line.

Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication line, involving pipe manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.

WINCOO has the ability to provide a feasible pipe spool fabrication line to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.

According to the customer's facility/site space availability, WINCOO can research/design and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the pipe spool fabrication line production schedule meets the project requirements.

To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a sourcing agent for pipe spool fabrication line in China to find the necessary supply resources!

What are the steps to use the pipe spool fabrication line purchased by WINCOO?

The pipe spool fabrication line consists of seven steps: sandblasting→cutting→chamfering→assembly→welding→nondestructive testing→painting.

1. Sandblasting machine

We need to understand the size, weight, material and cleanliness of the workpiece. Then we can provide you with the right machine.

2. Cutting machine

There are three types of cutting machines, namely band saw cutting machine, five-axis CNC flame and plasma cutting machine and cutting and chamfering machine. We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

l The band saw machine is a cold cutting machine, suitable for carbon steel and stainless steel, with 4 lines of 2-24", 8-32", 12-48" and 24-60". PLC control, fixed length function.

l The five-axis CNC flame plasma cutting machine is a thermal cutting machine, which is suitable for carbon steel and also adopts PLC control.

l Chamfer all the cutting edges as cold cuts, and there are 3 lines in total, 2-16", 2-12" and 2-8" respectively.

3. groove shape

The groove shape of the groove/end face machine has J, U, V, X, etc., which can be controlled by PLC or CNC. Suitable workpiece sizes are 2-16", 4-24", 8-32", 12- 48", 24-48" and 24-60". We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

4. Laminating machine

5. Welding machine

Welding machine, the welding procedure is Root pass→Filling→Capping, there are two welding machines: split type and cantilever type.

6. Non-destructive testing

Non-destructive testing is non-destructive testing, it has three testing methods: RT, UT and X-ray.

7. Paint spraying

Paint spraying is realized through the spray booth. We need to know the size and shape of the workpiece before we can provide you with the right machine.

We are halfway through 2022, and we sold nearly 200 hydraulic lifting machine in the first half of the year, so we are looking forward to the sales expectations of hydraulic lifting machine in the second half of the year.

Projects already under discussion

Regular customers from the past

New customers via online platforms such as Google Stand alone

Projects already under discussion

The largest hydraulic lifting machine project we are talking about is 40 hydraulic lifting machine and 10 tank welders that the salesman is talking about. After the unremitting efforts of colleagues and the support of technical staff, the customer has placed an order to us, the hydraulic lifting machine is in an orderly production.

Regular customers from the past

According to our past experience, our old customers will place orders with us again. Because most of our customers are professional tank contractors, each year will undertake a considerable number of tank construction projects. Hydraulic lifting machine is an inevitable machine used in tank construction, in order to save labor costs and protect the safety of staff. We promise to serve our customers with our best attitude and product quality. What we do most is always repeat business

New customers via online platforms such as Google Stand alone

Due to objective reasons such as the epidemic situation, we cannot visit customers abroad as we did before, and customers cannot conveniently visit factories in China. Therefore, we have developed more ways to develop and contact customers, such as Google Independent website, Alibaba International website, Made in China and other online platforms, so that customers around the world can see and understand our products online anytime and anywhere. Through these channels, we have come into contact with many new customers. I believe that customers will see and trust us through our professional ability and quality products.

WINCOO ENGINEERING CO., LTD has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Solution of container pipe spool fabrication line refers to a construction process in which some pipe sections with a determinable or adjustable size in the single-line diagram are concentrated in the specified area in the early stage, and they are assembled, welded, and tested. Because of its good site, it can be divided into processes: blanking section, grouping section, welding section, large-scale prefabrication yard can also be divided into manual bottoming section, automatic welding cover section, and finished product section, which can greatly improve construction efficiency and qualification.

• What are the application areas of the solution of container pipe spool fabrication line?

• What is the solution of container pipe spool fabrication line?

• What information is there about solution of container pipe spool fabrication line?

What are the application areas of the solution of container pipe spool fabrication line?

Through the solution of container pipe spool fabrication line and on-site installation and commissioning, we also provide customers with related accessories for piping systems, including wear-resistant pipes of similar special materials or processed according to drawings, strip tees, mitered elbows, welded transverse three Through, elbow, lined wear-resistant and corrosion-resistant pipe fittings (ceramic, rubber), etc.

Wincoo follows API, ANSI, ASME standards, and can weld and prefabricate high-pressure pipelines and manifolds, mainly used in high-pressure rigid pipeline environments such as onshore and offshore oil drilling, fracturing, mud circulation, production lines, and test tubes. Wincoo is an excellent long-term supplier of high-pressure pipeline products for companies such as PetroChina, Sinopec, etc.

What is the solution of container pipe spool fabrication line?

The solution of container pipe spool fabrication line in engineering is simply to make a plan in advance according to the material, shape, length, quantity and some planning instructions of the project that need to be used in each project. report. That is to say, if the project needs to be redone in the future, it can be based on the model used in this project.

Or a plan based on how much material costs and how much money is spent when the project is finally completed, which can save unnecessary costs in subsequent projects.

What information is there about solution of container pipe spool fabrication line?

Solution of container pipe spool fabrication line: Pipe design, prefabrication management, pipe cutting, pipe groove processing, welding, logistics and anti-corrosion paint, pipe flaw detection and other work in a fixed area.

Advantages of solution of container pipe spool fabrication line: It is convenient to coordinate and control quality, progress and management in a fixed area, reduce the workload of on-site prefabrication and on-site installation, and greatly improve the installation, quality and progress of the entire project.

Modern solution of container pipe spool fabrication line: Using QSPT pipe prefabrication production line or QSPT software and equipment, advanced pipe prefabrication automation equipment can be used to improve the efficiency and quality of pipe prefabrication, and maximize the advantages of pipe prefabrication.

Wincoo Engineering Co., Ltd has been developing solution of container pipe spool fabrication line for many years, and is known as "the national brand leader in China". Therefore, customers can choose their products with confidence.

  At present, there are six construction methods of large storage tank construction: hydraulic jack, central column, floating, forward loading, mechanical jacking.Hydraulic jacking system is the most widely used one, which is characterized by wide adaptability and can theoretically be applied to any size tank;The operation control is simple, reliable and less threatening.So it is adopted by more and more people.Hydraulic jack is an important part of hydraulic jacking system.

Here is the content list:

• What are the product components of the hydraulic jack?

• What are the characteristics and applications of hydraulic jack?

• What are the construction steps of hydraulic jack?

What are the product components of the hydraulic jack?

One Module include

• 1 set x Power Pump Station: Hydraulic power supply, motor power 4KW, rated flow is about 15l/min.

• 5 sets x jacking cylinder: 25 tons rated (18 tons, 100%) (Including Hydraulic Jacking Device Components — Steel Cables, Support Device, Pull Rod, etc.)

• 5 sets x oil hoses system:One tank construction needs one jacking control system. Each jacking control system includes:

• 1 set x Electrical Controls and operating panels:

Each set includes:

• 1 centralized PLC operation control box,

• 1 power source cabinet(With the concentrated push-button and automatic PLC control system or single-set handle operated control.)

What are the characteristics and applications of hydraulic jack?

• Application

1.The hydraulic jack are mainly used for vertical tank top to bottom construction;

2.Also it can be used for mega work piece jacking or lifting.

• Features

1.The hydraulic jacking system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;

2.The hydraulic jacking system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting;

3.Hydraulic jack pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect;

4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst;

5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight;

6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste;

7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding;

8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight

9.High efficiency, each time lifting or falling down only needs around 15 minutes;

10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.

What are the construction steps of hydraulic jack?

The following short description gives the working procedure in outline. It can in certain details be modified when required.

1.The tank bottom – plates are placed on the prepared foundation and welded together.

2.The beams or lattice work of the roof are assembled and finally joined to the upper rim of the shell ring.

3.The hydraulic jacking system is installed in the tank. The plates of the second shell ring (next to the top ring) are positioned outside the first one.

4.The completed part of the tank (roof and top shell ring) is lifted hydraulically to a height at which the plates of the second ring can be moved into place and the roof sheeting can be completed.

5.The plates of the second shell ring are located exactly and welded together to the lower edge of the first ring.

6.The plates of the third shell ring are placed outside the second shell ring.

7.The completed part of the tank (roof the two uppermost shell rings) is lifted.

8.The above cycle of operations is repeated until the last (bottom) shell ring is finished.

9.The entire tank is lowered down to the bottom plate and welded to this.

10.The lifting equipment is dismantled.

Hydraulic jack is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying tank hydraulic jack equipment to tank contractors worldwide.