Simple tank jacks- China Suppliers Manufacturers Factory
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Pipe spool fabrication line refers to the manufacturing (cutting, chamfering, welding) of metal pipes and elbows to manufacture pipelines or pipeline structures, which are commonly used in the oil and gas industry and offshore industries. The pipe spool fabrication line actually prepares all the tube ends from the manufacturing tube to the tube and from the tube to the elbow. Next, describe in detail what is the pipe spool fabrication line?
Here is the content list:
l What are the performance characteristics of the Pipe spool fabrication line?
l What is the industry standard for pipe spool fabrication line?
l What is the specific solution for Pipe spool fabrication line?
What are the performance characteristics of the Pipe spool fabrication line?
The first thing to understand is that most pipe spool fabrication lines are manufactured in tube shaft manufacturing workshops where there are cutting, sawing, beveling and welding machinery. WINCOO provides a full range of pipe spool fabrication solutions, pipe beveling machines for pipe shaft production lines and automatic devices for GMAW pipe welding.
l The specific basic configuration of Pipe spool fabrication line is as follows:
① Gathering pipeline system
② Multiple sets of pipe cutting and bevel processing workstations
③ Multiple sets of mechanical pipeline assembly workstations
④ Multiple sets of pipeline automatic welding workstations
⑤ Establish more logistics transportation system or transportation system
⑥ One set of steel pipe frame
l The specific performance characteristics of the Pipe spool fabrication line are as follows:
① Production efficiency: extremely high (hoisting by bridge crane, beveling by high-speed pipe cutting and beveling machine, and welding by automatic welding station)
② Applicable industries: petroleum, natural gas, oil refineries, petrochemicals, onshore and offshore, chemical engineering, nuclear power plants, shipbuilding, power stations, energy, aviation. It is especially suitable for the on-site tube shaft production line prefabrication system.
③ Production capacity: 20,000~150,000 DI per month (or depending on the size of the archive or the configuration of the machine), which reduces the manpower input, improves the level and efficiency of the pipe spool fabrication line, and saves more costs.
Carbon steel, stainless steel, alloy steel
200 mm to 12000 mm
Before and after walking
Railcar, two cars, 7.5m track, carrying capacity: <= 6T
400-600 inches in diameter / 10 hours
In addition, WINCOO also provides fixed mechanical equipment to prepare pipe ends with smooth and accurate chamfering to prepare for welding before manually or automatically welding pipe to pipe or bending pipe. We can provide you with a suggested tool set to get the correct pipe spool fabrication line!
What is the industry standard for pipe spool fabrication line?
In addition to the production of pipe spool fabrication line, WINCOO also produces pipe benders, roll grooving machines, and pipe welding machines. We also provide customized solutions to the engineering department. We are the global leader of pipe spool fabrication line and the leading provider of pipe spool fabrication line. We develop and use proprietary welding technology for computer applications for material control, production planning and pipe spool fabrication line.
Formulate industry standards for pipe spool fabrication line:
l Able to supply multiple large projects
l Can choose to use multiple facilities while maintaining a point of contact
l Fully integrated to meet customer material requirements, pipe manufacturing and module assembly
l Online access to the "real-time" status of manufacturing
l Standardized quality plan for all McDermott factories
l Energetic workforce, with unions and open shops
What is the specific solution for Pipe spool fabrication line?
Pipe spool fabrication line is a process of welding pipe components (such as pipes, elbows, tees, flanges, etc.) into the engineering piping system in strict accordance with the design requirements of customers. We strategically have facilities using the most advanced technologies and processes on a global scale.
① The most advanced 1G TIG, 1G MIG and other automated welding processes
② Induction and cold bending
③ Robot cutting and welding
④ Indoor painting
⑤ Non-destructive inspection and heat treatment
⑥ Real-time online spool tracking
⑦ Color-coded barcode shipping label
Our mission is to establish strong partnerships with customers and provide comprehensive and information-rich services through product knowledge and maximum competitive efforts.
Our commitment to the technology investment of the pipe spool fabrication line ensures that the performance and reliability that meet the project execution requirements are improved. Through our main material distribution department, we can purchase materials globally and directly in the factory, while maintaining a large amount of standard inventory, project pre-purchase and invoicing materials!
YT series hydraulic tank jacks is a set of large-scale equipment specially developed by our company for the national crude oil reserve project, which is suitable for the inversion welding engineering of giant steel cylinder tank.
This type of equipment is single-acting two-stage hydraulic cylinder (hydraulic jack), used for vertical take-off and landing work, return need external force or self-weight back, can’t be used for horizontal work.The equipment has strict and compact structure, safe and stable, easy operation, adjustable load, quick installation and high synchronization accuracy.
●The oil box
●The hydraulic system
●The hydraulic cylinder
The oil box
The oil tank is a closed type box with hydraulic oil to provide oil source for the equipment.
1.Liquid level meter shows the oil level and liquid temperature in the box.
2.The air filter has the function of protecting and purifying the gas of hydraulic oil.
3.The lifting lug is used for equipment lifting.
The hydraulic system
Hydraulic system is the power source of the whole hydraulic lifting equipment, first with the motor todrive the piston pump, and then the mechanical energy of the pump into pressure energy, through the pressure valve (relief valve), direction valve (solenoid valve), sent to the actuator (hydraulic cylinder), and finally converted into mechanical energy to drive the load.
1.Protective cover can be disassembled, it mainly protect all parts under the protective cover .
2.Electromagnetic directional valve through the electromagnet with electricity and no electricity to complete the lifting action of the hydraulic cylinder.
3.The relief valve can control the pressure of the system to maintain constant by adjusting the handle of the relief valve, and realize the function of regulating, stabilizing or limiting the pressure.The set of equipment relief valve setting range (0-31.5mpa).
4.Pressure gauge shows the system pressure value.
5.The high-pressure ball valve makes the hydraulic oil flow or cut-off in the system. The valve mainly plays a safety protection role in this set of equipment.. It prevents the internal leakage of the hydraulic valve from affecting the operation of the hydraulic cylinder's descending equipment. Hydraulic fluid flow or cut-off is controlled by rotating high pressure ball valve handle.
The hydraulic cylinder
1.Hydraulic cylinder is the actuator, rated output force is 250kN.
2.The hydraulic cylinder roof device is the force fulcrum of the piston rod end of the hydraulic Cylinder. In the process of lifting the tank, to prevent the damage of the hydraulic cylinder caused by the bending of the piston rod, or even failure and safety accidents.
3.Adjust the jacking bolt to adjust the gap between the hydraulic cylinder bracket and the tank wall, and tighten the bracket in the process of lifting the tank.
4.The hydraulic cylinder support regulating rod can mainly meet the requirements of resistance to class 5 wind load and tank partial load during the tank lifting process. It can also assist in adjusting the gap between hydraulic cylinder bracket and tank wall when rising circle falls back.
5.The equipment adopts PLC equalization system with automatic and manual modes.And the man-machine control interface is set on the control cabinet.The displacement sensor transmits signals to adjust the equipment at the same height
6.The working principle of the displacement sensor: because the wire rope is wound on a pulley built into the sensor, and the other end of the sensor has been connected to the mechanical movement, which is equipped with a display, so when the wire rope is pulled, the mechanical movement can be converted into electrical signals, so as to get the required data.
7.Unidirectional explosion-proof valve is a safety valve that allows the hydraulic cylinder to self-lock.In the process of being lifted or in the process of hanging the tank, the tank will not slide or fall because of the sudden explosion of the high-pressure hose, blurting, sudden power failure, etc.
WINCOO Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipment for client, fabricators, EPC/C companies on pipe fabrication,tank construction, pipeline construction ,industrial production lines, clean energy project and other industrial field.
Products are widely used in aviation, aerospace, electric power, metallurgy,nuclear power, ships, automobiles, construction machinery, lifting and transportation machinery, machine tools, plastics, chemical industry, paper making,packaging, printing, rubber, textile, printing and dyeing, cement, medicine, food, oil,mining, fire, construction, military and other fields;And for the major design institute(such as: iron and steel design institute, electric power design institute, chemical design institute, etc.) to provide quality technical support and service.
The tank hydraulic jacking system is the most commonly used lifting equipment on construction sites. It is extended section by section. It is used to lift construction materials such as steel bars, wood corrugated, and scaffold pipes. YT series tank hydraulic jacking system is a large-scale equipment specially designed and developed for the national oil reserve project, which is suitable for the upside-down welding process engineering of large steel silos. What is a tank hydraulic jacking system?
Here is the content list:
l Product description of tank hydraulic jacking system.
l Briefly describe the use and method of tank hydraulic jacking system.
l What are the characteristics of tank hydraulic jacking system?
Product description of tank hydraulic jacking system.
The tank hydraulic jacking system is mainly used for the structure from top to bottom of the vertical tank, and can also be used for lifting or lifting large work pieces. First, we briefly summarize the working process of the tank hydraulic jacking system:
l Place the tank bottom plate of the tank hydraulic jacking system on the prepared foundation and weld them together.
l Assemble the roof beams or grids and finally connect them to the upper edge of the shell ring.
l Install the tank hydraulic jacking system equipment in the water tank. The plate of the second shell ring (next to the top ring) is located on the outside of the first shell.
l The completed part of the water tank (roof and top shell ring) is hydraulically lifted to a height where the plate of the second ring can be moved into place and the roof slab can be completed.
l The plates of the second shell ring are precisely positioned and welded together and fixed to the lower edge of the first ring.
l The plate of the third shell ring is placed outside the second shell ring.
l Lift the entire part of the tank (the top of the two uppermost shell rings).
l Repeat the above operation cycle until the last (bottom) housing ring is completed.
l The entire tank hydraulic jacking system is lowered to the bottom plate and welded to the bottom plate.
l Disassemble the lifting equipment of the tank hydraulic jacking system.
380V / 3ph / 50Hz
Ability to work
Will be recommended based on the lifting weight of the fuel tank
Will recommend based on tank diameter
1.5 – 2.7m
1 x 60 hydraulic powertrain
32 x SQD-160 tank trestle
Rated lifting capacity
Rated oil pressure
Effective stroke of hydraulic jack
Effective lifting height
2500 mm + 200 mm
Briefly describe the use and method of tank hydraulic jacking system.
As a large-scale equipment specially designed and developed for the national oil reserve project, the YT series tank hydraulic jacking system is suitable for the upside-down welding process engineering of large steel silos.
Tank hydraulic jacking system is the welding engineering of giant steel silo upside-down technology, suitable for steel storage tanks with height ≤ 2.5 meters. The specific usage method is as follows:
l The overall structure, the vertical lifting displacement of the overall building.
l Inverted construction of large-span roof trusses and multi-story buildings.
l Large objects are lifted vertically.
What are the characteristics of tank hydraulic jacking system?
Tank hydraulic jacking system of equipment is a two-stage single-acting hydraulic cylinder (hydraulic jack), used for VTOL force or force that needs to return from the rear, so it cannot be used for horizontal work.
In addition, tank hydraulic jacking system is a compact device, safe and stable, easy to operate, adjustable load, fast installation, and high synchronization accuracy.
YT series tank hydraulic jacking system is used as a "drag five" oil supply device. Each pump station is connected to the hydraulic cylinder 5, thus avoiding the disadvantages of excessive and leaking caused by traditional centralized oil pipes and ensuring environmental pollution Minimize!
Scaffolding in New Zealand | WorkSafe
Sep 12, 2017 · Rescue equipment must be available at all times, and maintained and inspected regularly to ensure that it is in good order and ready to be used whenever it may be required. A pre-rigged retrieval system is a good way of ensuring prompt rescue. Footnote  These inspections should be completed by a height safety equipment inspector.