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In recent years, large-scale pipeline projects have started one after another, and the level of mechanical equipment of pipeline construction solutions has been steadily improved. However, the management of pipeline construction equipment on the construction site has not kept up with the speed of pipeline engineering and mechanical equipment updates, resulting in a high rate of equipment failure and maintenance on the construction site. High cost, low technical performance and low utilization rate. In response to these situations, explore standardized maintenance in the management of pipeline construction equipment.

 

Here is the content list:

l Regarding the maintenance status of pipeline construction equipment at the construction site.

l What are the specific measures to achieve standardized maintenance of pipeline construction equipment?

l How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?

 

Regarding the maintenance status of pipeline construction equipment at the construction site.

l Objective conditions cause pipeline construction equipment maintenance to be unable to be carried out normally. Pipeline construction has a large geographic span, harsh construction environment, and increased equipment component wear, which directly affects the stability and reliability of the equipment, causing the mechanical equipment to lose basic performance and fail to operate normally. In addition, the current project schedule is very tight. In order to catch up with the schedule and grab the schedule, it is difficult to keep up with the daily maintenance of pipeline construction equipment.

l Subjectively neglect.The subjective factor that causes the on-site pipeline construction equipment maintenance to be unable to be carried out normally is that the relevant units and management personnel do not pay attention to the equipment management. In many construction companies, the management of the company, project management, and construction crews do not pay much attention to the management of pipeline construction equipment, believing that the equipment is just a tool for wear and tear during the construction process, which emphasizes use rather than maintenance. Many construction projects and construction units arbitrarily extend the maintenance cycle of pipeline construction equipment, reduce the grade of accessories and lubricants, so that the overhaul cycle of the engine is shortened due to human factors, project maintenance costs increase, and the cycle of equipment failures is prolonged. The technical performance of pipeline construction equipment has severely declined.

l Weak technical management capabilities.The quality of equipment maintenance has declined. First of all, many on-site management personnel's understanding of on-site maintenance of pipeline construction equipment is still at the level of "replacement of the three oil filters", and the maintenance of the engine, chassis and working devices is not included in the pipeline construction equipment. Maintenance plan in progress. Secondly, the equipment operators and maintenance personnel do not have a high level of basic skills and cannot complete the overall overhaul of pipeline construction equipment with high quality.

 

What are the specific measures to achieve standardized maintenance of pipeline construction equipment?

Repair and maintenance of pipeline construction equipmentt is very important. First of all, we must regularly check, maintain and replace vulnerable parts. WINCOO will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, easy-to-maintain pipeline construction equipment, etc. The following are specific measures:

 

（1）Technical measures

①　In view of the low maintenance quality of pipeline construction equipment, by compiling comprehensive, meticulous, and highly operable procedures, not only can we clarify what tasks the pipeline construction equipment operators and maintenance personnel need to do daily maintenance and secondary maintenance, but also tell them How to work.

②　While compiling maintenance procedures for pipeline construction equipment, the company also compiled checklists for standardized maintenance and management of various types of pipeline construction equipment, making it the main basis for management departments at all levels to inspect pipeline construction equipment, and unify inspection standards and assessment scores. Standards to facilitate the recording, filing and review of equipment inspections and inspection results.

（2）Management measures

①　Personnel training. Strengthen the learning and training of pipeline construction equipment supervisors,managers, and maintenance personnel to change their concepts, fully understand the importance of maintenance to the use of equipment, and cultivate long-term perspectives and implementation of pipeline construction equipment maintenance, and completely avoid the first phase The situation where the project "eaten" a batch of pipeline construction equipment. Through regular learning and training, the standardized equipment maintenance procedures are deeply rooted in the hearts of the people, and become the working guidelines and working habits of operators and repairers, rather than the work requirements of the superior management department. Through learning and training, to a certain extent, the sense of responsibility and dedication of managers at all levels has also been improved.

②　Innovate the system of deciding people and machines. In order to mobilize the enthusiasm of equipment operators to rationally use pipeline construction equipment, earnestly maintain pipeline construction equipment, and sincerely care for pipeline construction equipment, the company strictly implements the system of determining personnel and equipment, and integrates the personnel and equipment management information system to control the attendance and equipment of the operators. The intactness of the pipeline construction equipment is linked together, and the man-hours for equipment maintenance are included in the actual man-hours of the operator.

（3）Economic measures

①　Increase the intensity of rewards and punishments for pipeline construction equipment inspection. In order to ensure the implementation of the standardization of pipeline construction equipment on-site maintenance, the company pays special attention to the intensity of inspection rewards and punishments for pipeline construction equipment when revising the management system.

②　Link the maintenance of pipeline construction equipment with bonuses. In order to motivate the construction unit to use and maintain the pipeline construction equipment, the project department regards equipment maintenance as an important assessment index when formulating the economic responsibility system assessment, guiding the construction unit to use the maintenance pipeline construction equipment rationally, controlling the construction progress and avoiding the problem to the greatest extent.

 

How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?

In order to ensure that pipeline construction equipment maintenance procedures can be effectively implemented, the company has formulated corresponding management systems and adopted specific measures to supervise the implementation of these systems.

l Divide maintenance responsibilities. In the management system, the corresponding responsibilities of equipment operators, pipeline construction equipment maintenance personnel, unit equipment managers, and project pipeline construction equipment managers are clarified, and these responsibilities are written into the maintenance procedures manual of each type of equipment, so that all levels of pipeline construction equipment Managers can see what they should do every day and how to record their work in the maintenance procedures.

l Promote standardized pipeline construction equipment maintenance procedures. Implement standardized equipment maintenance organization processes in each construction project to ensure smooth equipment maintenance channels and optimize the maintenance force of the entire project.

l Establish a professional maintenance team. The project department mobilizes skilled fitters, electricians, and repairers to form a professional maintenance team, which is conducive to the unified scheduling of maintenance forces for the project, and ensures low failure rate and high utilization of pipeline construction equipment.

What is more?  WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!

It is not easy to maintain pipe spool fabrication line. Whether it is used in the oil and gas industry, power plants, chemical plants or other infrastructure projects, the pipe spool fabrication line usually contains hundreds of components and thousands of processing steps. Therefore, it is very important to maintain the pipe spool fabrication line.

 

Here is the content list:

l Line maintenance

l Pipeline repair

l The advantages of choosing WINCOO to repair and maintain the tube shaft production line.

 

Line maintenance

The maintenance of the pipe spool fabrication line includes inspection of pipeline corrosion and anti-corrosion; inspection of pipelines for oil leaks; inspection of valves along the line; inspection of the loss of hydraulic structures and coatings along the line; inspection of signs of damage, etc. Once the pipeline line and equipment are found to be faulty, the pipe spool fabrication line should be repaired or updated in time.

 

Due to the long line of the pipe spool fabrication line, it may be damaged by man-made and natural disasters at any time. Therefore, it is necessary to conduct line inspection and maintenance of the pipe spool fabrication line frequently. In addition, there is also a dedicated pipeline maintenance team equipped with necessary mobile equipment, earth moving equipment, welding and blocking equipment, and communication tools, so that they can be prepared for emergency repairs at any time.

 

l Pipe spool fabrication line anti-corrosion inspection

Routine pipe spool fabrication line anti-corrosion inspections include: regularly testing the protection potential along the pipeline; using an anti-corrosion layer detector to check the integrity of the pipe's anti-corrosion layer on the ground. The inspection of corrosion in the old pipeline is a complicated task, and it is usually carried out with a cup-type pipe cleaner with a testing instrument.

 

The testing equipment of the pipe spool fabrication line includes a magnetic flaw detector to detect internal corrosion and an ultrasonic thickness gauge to detect the thickness of the pipe spool fabrication line. The running distance is calculated by the number of revolutions of the support wheel, and all the tested parameters are converted into signals and recorded on the tape. After the inspection, the tape is interpreted by the computer, which can indicate the corrosion degree and location of the pipeline.

 

l Pipe spool fabrication line oil leakage inspection

Mainly rely on line inspectors to inspect the pipe spool fabrication line. In order to ensure the safety of residents and enterprises along the route, all countries have formulated oil and gas pipeline safety technical specifications, which are strictly supervised and implemented by government departments. If leakage occurs in the pipe spool fabrication line, report it to the competent authority immediately and check the cause of the accident on site.

 

Heavy rains and floods will cause soil erosion on the pipe spool fabrication line and damage to the embankment, resulting in exposed, suspended or even broken underwater pipelines. These situations are mainly discovered by line inspectors. Line patrol personnel usually walk on the ground or fly in the air to patrol the line. The maintenance work of the pipe spool fabrication line must be implemented in accordance with the detailed line engineering as-built drawing!

 

Pipeline repair

The most prominent part of the maintenance of the pipe spool fabrication line is the handling of large accidents such as leak repair and pipe replacement. If the leak is caused by corrosion and perforation, you can use a fixture to plug the leak on the pipe and then perform repair welding.

 

If the pipe spool fabrication line is severely damaged or deformed, the pipe must be removed and replaced with a new pipe section. The oil and gas leaked when the pipe is cut off can easily cause a fire. When cutting off the pipeline at low places, it is necessary to prevent a large amount of oil and gas from leaking. Mechanical plugging devices are often used to plug the pipelines, and emergency repair operations are carried out without stopping the transportation.

 

The mechanical plugging method is to open a hole on the upstream and downstream of the pipe section to be replaced, and insert a plug with a cup into each hole to isolate the oil or gas at both ends, and then drain the oil in the damaged pipe section. Or gas, cut off the pipe section with a mechanical cutter, then insert two pigging balls into the cuts at both ends, and fill the gap between the pigging balls and the plug with nitrogen to prevent explosion during welding.

 

Put the equipped new pipe spool fabrication line in place, align and weld. After welding, lift the occluder out of the pipe and close the opening to complete the plugging and pipe replacement work. After the pipe spool fabrication line is repaired and operated, two pig balls will be recovered in the pig receiver tube of the downstream station. When plugging and replacing a pipe section, the bypass pipe can be drawn out before plugging to ensure uninterrupted pipe spool fabrication line delivery during the entire pipe replacement process.

 

The advantages of choosing WINCOO to repair and maintain the tube shaft production line.

Since the pipe spool fabrication line contains thousands of steps, each step is an opportunity for error. Therefore, carefully plan before sending the request for quotation (RFQ) to the manufacturer and proceed during the manufacturing of the pipe spool fabrication line. Careful monitoring and acceleration of the process contribute to successful, timely and profitable results. Adequate planning, preparation and scheduling early in the process is beneficial to project owners, builders and tube and shaft manufacturers!

 

So choose WINCOO to regularly inspect, maintain and replace the vulnerable parts of the pipe spool fabrication line. We will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, Easy to maintain pipeline construction equipment, etc.

 

WINCOO has professional technical support, we can not only provide online technical support and on-site training support. We will provide appropriate accessories according to the machine, such as CNC vertical storage tank construction solutions, efficient vertical storage tank construction solutions, submerged arc vertical storage tank construction solutions, and electrical vertical storage tank construction solutions. If customers have other parts requirements, we can meet the 1-year quality guarantee. During this period, we will be responsible for any non-human damage, including manuals and accessories! 

In today's international environment, oil is used more and more frequently, and its price is also rising. More and more producers, middlemen or users are building tanks to store oil. In order to build the tanks more quickly, we inevitably need to replace labor with machinery, thus saving time and labor costs. Today we will introduce to you a few of our company specialized in building storage tank machinery.

●Automatic tank horizontal welding machine

●Tank vertical welding machine

●Automatic Submerged Arc Welding Tractor

●Hydraulic jacking system

Automatic tank horizontal welding machine

WINCOO offers the Automatic Girth Welder for tank fabrication applications. Unlike other girth welders on the market, WINCOO AGW comes standard with a Dual Drive System and other features unique to our machines. This self-propelled submerged arc welding system can reduce field storage tank welding time by 40% by increasing arc on time and reduce weld defects. The models run directly on the tank and carry the operator, eliminating the need for Scaffolding while ensuring operator comfort and safety. The girth welder, due to their modular design, are applicable for top down or bottom up constructed single or double wall storage tanks. our design allows us to offer custom-built units for special applications.

Min Tank Diameter	4.5M
Plate Width	1.4-3.2M
Plate Thickness	8-45MM
Construction Method	Top to Bottom& Bottom to Top
Welding Speed	300-500mm/Min
Moving Speed	2650mm/Min

Tank vertical welding machine

Electro-gas welder(EGW) is designed to weld the vertical joints of atmospheric flat bottom storage tanks, it features high heat input to achieve maximum productivity while maintaining acceptable quality.EGW can be used to weld joints up to 1in.(25mm) thick in a single pass, and takes about 1.2hours to weld an 8ft(2438mm) vertical seam. Compared with the 5.3hours it takes to weld the same seam using conventional flux cored arc welding(FCAW) process, this represents a 400% improvement in productivity.

Min Tank Diameter	6M
Plate Width	1.6-3.2M
Plate Thickness	8-80MM
Welding Speed	0-250mm/Min
Moving Speed	550mm/Min

Automatic Submerged Arc Welding Tractor

The tractor are mobile units can be easily transported to any workstation and adapted to fillet seam and flat seam. The modular design of the tractor make it easier to extend the units with additional devices, i.e. flux supply unit and flux recovery unit. Suitable components can be combined in an optimum way for every welding process.

Welding Process	SAW
Model	MLTW-P/J
Plate Thickness	6mm and above
Plate Material	Carbon steel, Stainless Steel
Groove	Square groove, Single V groove, Double V groove, Lap joint
Dimension(L x W x H)	800mm x 500mm x 700mm
Gross Weight	90kg

Hydraulic jacking system

T Series Hydraulic Tank lifting device is a large-scale equipment specially designed for the national oil reserve project developed suitable steel giant silo tank inversion welding process engineering.

Uses: steel giant silo tank inversion process of welding engineering. It applies to steel tanks height ≤2.5 meters (special plates are negotiable).

1. vertical lift displacement of the overall structure, the overall building.

2. large span roof truss and flip construction of multi-storey buildings.

3. large objects vertical lifting, lifting.

Features: 1, This type of device is a two-stage single-acting hydraulic cylinder (hydraulic jacks) for VTOL work force or return required from back position, it can not use for horizontal work.

2, Structured compact device, Safe and stable, easy to operate, load adjustable, quick installation, high synchronization accuracy.

3, YT Series Hydraulic Tank lifting device is "dragged five" Oil supply: Each pump station connected to the hydraulic cylinder 5; thus avoiding excessive tubing traditional centralized oil brings,

4, Leakage points more than the disadvantages, to ensure that environmental pollution to a minimum.

The above is the welding machine and hydraulic jack for tank construction, of course, this is only a brief introduction, they also have more specific classification, you are welcome to visit our website to browse more product information.

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