High Efficiency polishing machine- China Suppliers Factory Manufacturers
The pretty loaded projects management experiences and one to a person support model make the high importance of business enterprise communication and our easy understanding of your expectations for High Efficiency polishing machine,Pneumatic Internal Clamp with Compact Structure,Our company is working by the operation principle of "integrity-based, cooperation created, people oriented, win-win cooperation". We hope we can have a friendly relationship with businessman from all over the world. The product will supply to all over the world, such as Europe, America, Australia,United Arab emirates, Germany,Angola, Dubai.The company has perfect management system and after-sales service system. We devote ourselves to building a pioneer in the filter industry. Our factory is willing to cooperate with different customers domestic and overseas to gain better and better future
In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipe spool fabrication line, we have developed a movable pipe spool fabrication line, which has been used in PetroChina, Sinopec, and China National Chemical Corporation. So, what are the precautions for the quality inspection of the pipe spool fabrication line?
Here is the content list:
l About the quality inspection content of the pipe spool fabrication line.
l The product parameter mark on the pipe spool fabrication line.
l How to inspect the pipe spool fabrication line?
About the quality inspection content of the pipe spool fabrication line.
The pipe spool fabrication line consists of a work station for pipe beveling, a work station for pipe mechanical assembly, a work station for automatic pipe welding, a steel structure work station frame that can be quickly disassembled, a trolley railing system and a light rail to form a transportation system.
The testing items of the pipe spool fabrication line include: density, melt mass flow rate, hydrostatic pressure, ring stiffness, flatness, ring flexibility, thermal stability, volatile content, moisture content, carbon black content, carbon black dispersion, Pigment dispersion, gas component resistance, rapid crack propagation resistance component analysis, component content detection, etc.
The product parameter mark on the pipe spool fabrication line.
The comprehensive performance of pipe spool fabrication line will reach a high level in China:
1. In the detailed design, China's most advanced "Pipe Manufacturing Design System" software is used to realize the rapid drawing of the pipe spool fabrication line. After the IDF interface module is configured, the design data of the PDS and PDMS design institutes can be directly shared, so a "seamless combination" is realized between design and construction.
2. In the manufacturing management, the domestic first-class "pipe manufacturing and installation management system" software is used to realize all-round information management of the entire pipe spool fabrication line manufacturing process.
3. Pipe spool fabrication line groove adopts a reliable pipeline groove mobile workbench, two of which are used for pipe groove.
4. Roller bed type pipe plasma cutting and beveling machines have been used to cut pipes and form bevels in one step through thermal cutting and processing.
5. An efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine are used to cut the pipe and machine the bevel according to the working procedure.
6. The unique mobile workstation for pipe mechanical assembly in China has been used for weld assembly to mechanically assemble pipe shaft welds.
7. Cover pipe welding adopts advanced automatic pipe welding movable workstation, pipe spool fabrication line automatic welding machine is used to realize efficient automatic cover pipe welding of pipe shaft.
8. The logistics transportation adopts the light rail transportation system, the station frame and the trolley railing system. The light rail transportation system is used for long-distance mechanical logistics transportation, and the station frame is used for transportation. The overhead railing system is used for container internal and external logistics transportation.
9. The pipe spool fabrication line project has a production capacity of 3000 inches/year and a day's production capacity of 1000 inches/day, which meets the huge engineering demand for prefabricated pipelines.
How to inspect the pipe spool fabrication line?
Pipe spool fabrication line has now been widely used in all aspects of people's lives, and unqualified pipes directly affect people's quality of life and health. At the beginning of 2014, some media exposed the problem of individual companies using recycled waste to produce drinking water distribution pipes and fittings, which had a bad social impact. So how to enter the site to inspect the pipe spool fabrication line?
The material, specification, model and quality of the pipe spool fabrication line and pipe fittings should meet the current national product standards and design requirements.The appearance quality of the pipe spool fabrication line should not only meet the requirements of its product standards, but also the following requirements:
l There are no defects on the surface such as cracks, shrinkage holes, slag inclusions, folding, heavy leather, and rust or dents that do not exceed the negative deviation of the wall thickness;
l The thread surface is intact without damage, and the flange sealing surface is flat, smooth, without burrs and radial grooves;
l The gasket has no aging deterioration or delamination phenomenon, and no defects such as wrinkles on the surface.
l Inspection quantity: all inspections. Check the factory inspection report and certificate.
l Inspection method: observe and inspect.
l The size, wall thickness and allowable deviation of the pipe spool fabrication line should meet its product standards and design requirements.
l Inspection Quantity: 20% of the products of each specification and model are randomly checked by the number of pieces, and no less than 1 piece
l Inspection method: measure with steel ruler and vernier caliper.
For the pipe spool fabrication line belonging to one of the following conditions, sampling shall be conducted by the supervision engineer, and the inspection and re-inspection shall be carried out by a qualified inspection unit. The re-inspection results shall meet the current national product standards and design requirements.
Tank welding machine refers to the equipment for welding the annular gap. For example, the welding seam between the upper and lower covers of the compressor of the household air conditioner and the shell is welded by the tank welding machine.
What are the industrial characteristics of tank welding machine?
What are the advantages of using tank welding machine?
①Tank welding machine has fast welding speed, good quality consistency, beautiful surface, and no uneven soldering phenomenon of manual welding. Equipment welding can avoid the influence of various human factors during manual welding, such as the influence of operator proficiency, the influence of physical condition, the influence of emotions, etc., so as to ensure the consistency and reliability of welding.
②Tank welding machine can reduce the number of operators and inspectors, reduce management difficulty and product cost. Now the labor cost is increasing year by year, and the annual recruitment is the most troublesome thing for the boss. The automatic welding machine can greatly reduce the number of employees.
What is the workflow of tank welding machine?
The girth welding equipment is tank welding machine. The main welding parameters of girth welding include welding current, welding torch speed, shielding gas flow, etc. At the same time, the clearance fit of welded joints also plays a crucial role. Under the existing conditions, the pipe ends are processed by lathes and repaired by fitters before welding. In this case, the dimensional accuracy of the short ends is difficult to meet the requirements of the drawings, resulting in uneven fitting gaps between the pipe ends and the pipe joints; In addition, during tack welding, if the pipeline is dislocated, it will also cause uneven clearance of the mating surface, so that the surface of the weld seam will be depressed after girth welding. In the welding process of the tank welding machine, the inside of the conduit is protected by argon gas. If there is no argon gas protection inside the conduit, the back of the weld will be poorly formed, and at the same time, it will cause oxidation.
What are the industrial characteristics of tank welding machine?
Industrial and self-propelled tank welding machines can be used to weld tanks and tubes. The submerged arc automatic welding machine is available in three versions: a standard version for monofilament, the latter specially designed for fillet and butt welding on tanks, and a light version for welding pipes with a diameter of Φ600mm or larger. The MLTW-T welding robot was developed for submerged arc welding with two articulated arms. Two-electrode submerged arc welding can be used, and two fillet welds can be welded at the bottom with high efficiency. The self-propelled welding robot is equipped with a speedometer-driven carriage. This guarantees a high degree of maneuverability.
Wincoo is engaged in bringing the most suitable solutions, we provide pipeline construction equipment, pipe spool fabrication equipment, pressure vessel including stainless steel pressure vessel, automatic pressure vessel, manipulator pressure vessel, etc.
With the progress of society and the development of economy, people's demand for resources is increasing.From cars that need diesel to power plants that need oil.In short, oil, natural gas and other resources have become indispensable in daily life.But conventional rail and cruise transport is slow and uncertain.Gradually, people invented the method of pipeline transportation.
The transportation volume of pipeline transportation is large. Most of the pipeline is buried in the ground, which covers less land and is less constrained by terrain and objects, thus shortening the transportation distance.Sealed transportation, safe and reliable, long-term continuous and stable operation;Easy to manage, easy to realize remote centralized monitoring.
As a result, a large number of pipeline laying work was carried out in various countries, and thus the related companies specializing in pipeline laying work were also derived.We are specialized in providing pipeline construction equipment company.
Pipeline construction process
Surveying and setting out→and cleaning the construction work belt；To construct the construction road→to transport the anticorrosive pipe→to process the groove→to redistribute the pipe→to prepare the pipe mouth；Pipeline fitting-up→pipe fitting-up and welding→welding joint inspection→heat shrinkable sleeve (tape) bushing→trench excavation→pipeline trench→pipe fitting-up;Pipeline welding→welding joint inspection →cleaning and pressure test→pipe trench backfilling→geomorphologic restoration.
Pipe spool fabrication lineis mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!
Here is the content list:
l What are the performance characteristics and advantages of pipe spool fabrication line?
l What are the functional advantages of pipe spool fabrication line?
l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
What are the performance characteristics and advantages of pipe spool fabrication line?
There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.
The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.
l Achieve 80% automated manufacturing rate
l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI
l Reduce customer's manufacturing costs
l Guarantee customer's processing quality
l Enhance customer competitiveness
What are the functional advantages of pipe spool fabrication line?
Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.
① By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.
② The pipe spool fabrication line can minimize production delays.
③ By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.
④ The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.
⑤ Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.
⑥ Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.
⑦ Manufacture and processing under the strict supervision of third-party inspectors.
⑧ The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures
⑨ Better security.
What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.
l Using CNC equipment parts processing, high product precision
l The machine is sturdy and durable, with low maintenance probability
l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;
l Fully automated, simple operation, continuous production, high efficiency;
l The pipe production speed is 15% faster than the peers, and the output is high;
l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;
l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.
l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.
l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.
l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.
l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.
l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.
l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.
Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".
In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!
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