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What are the application areas of the solution of container pipe spool fabrication line?
What is the solution of container pipe spool fabrication line?
What information is there about solution of container pipe spool fabrication line?
Through the solution of container pipe spool fabrication line and on-site installation and commissioning, we also provide customers with related accessories for piping systems, including wear-resistant pipes of similar special materials or processed according to drawings, strip tees, mitered elbows, welded transverse three Through, elbow, lined wear-resistant and corrosion-resistant pipe fittings (ceramic, rubber), etc.
Wincoo follows API, ANSI, ASME standards, and can weld and prefabricate high-pressure pipelines and manifolds, mainly used in high-pressure rigid pipeline environments such as onshore and offshore oil drilling, fracturing, mud circulation, production lines, and test tubes. Wincoo is an excellent long-term supplier of high-pressure pipeline products for companies such as PetroChina, Sinopec, etc.
The solution of container pipe spool fabrication line in engineering is simply to make a plan in advance according to the material, shape, length, quantity and some planning instructions of the project that need to be used in each project. report. That is to say, if the project needs to be redone in the future, it can be based on the model used in this project.
Or a plan based on how much material costs and how much money is spent when the project is finally completed, which can save unnecessary costs in subsequent projects.
Solution of container pipe spool fabrication line: Pipe design, prefabrication management, pipe cutting, pipe groove processing, welding, logistics and anti-corrosion paint, pipe flaw detection and other work in a fixed area.
Advantages of solution of container pipe spool fabrication line: It is convenient to coordinate and control quality, progress and management in a fixed area, reduce the workload of on-site prefabrication and on-site installation, and greatly improve the installation, quality and progress of the entire project.
Modern solution of container pipe spool fabrication line: Using QSPT pipe prefabrication production line or QSPT software and equipment, advanced pipe prefabrication automation equipment can be used to improve the efficiency and quality of pipe prefabrication, and maximize the advantages of pipe prefabrication.
Wincoo Engineering Co., Ltd has been developing solution of container pipe spool fabrication line for many years, and is known as "the national brand leader in China". Therefore, customers can choose their products with confidence.
Tank advanced hydraulic jacks refer to the container used to store the oil required to ensure the operation of the hydraulic system. According to whether the liquid level of the fuel tank is connected to the atmosphere, the fuel tank can be divided into two types: open type and closed type. The hydraulic oil tank lifting device plays a vital role in the transportation of tank advanced hydraulic jacks.
Why are more and more people choosing hydraulic storage tank lifting equipment?
What are the characteristics of the overall construction of the type advanced hydraulic jack?
How does the type advanced hydraulic jack work?
1. The oil cylinder adopts a high-pressure hose, which avoids the common oil leakage phenomenon of traditional multiple hoses. The cylinder will return to its original state by its own weight;
2. The hydraulic cylinder stroke is different according to the width of the fuel tank plate, which can meet the one-step lift of each annular shell plate. Greatly reduce time waste;
3. The basic height of the hydraulic cylinder is subject to the width of the tank shell. It can be equipped with an automatic girth welding machine for inner girth welding;
4. Modular configuration, the number of jacking systems can be adjusted according to the size and weight of the tank;
5. High efficiency, it only takes about 15 minutes for each lift or drop;
6. It can be well-matched with our tank welding machine, which can greatly reduce labor costs and construction time.
The overall structure of the equipment
1. The equipment is evenly placed in the lifting tank. The overall force and lateral force of the equipment have been strictly calculated and the application has been successful.
2. The structure is rigorous and compact, the output force is adjustable, the jacking speed meets the jacking requirements, and the synchronization accuracy is high.
The power transmission of type advanced hydraulic jack: hydraulic cylinder output force → steel wire rope → lifting ring (welding lifting lug) → force transmission rib → tank wall lifting
Work jacking control process of type advanced hydraulic jack:
1. Pump station control box (rotary selection button) → centralized control operation box → hydraulic jacking pump station (valve group electromagnet) → PLC device → centralized control operation box → hydraulic jacking pump station → overall or partial hydraulic cylinder lifting .
2. Pump station control box (rotary selection button) → control handle → hydraulic cylinder (single or multiple) to fine-tune up and down.
So we can see the irreplaceable role that type advanced hydraulic jack has played in our daily life and industry production. WINCOO ENGINEERING CO., LTD, a Chinese pioneer in type advanced hydraulic jack, understands that each application is special. Our knowledgeable staff can find the best solution for any scenario, particularly when a custom product is required. We work with customers from design to completion to ensure that all technical requirements are met.
Due to the large demand of oil and natural gas, not all places have these materials, so in order to transport and storage convenient, people use pressure vessels to store and transport.So how pressure vessels are airtight depends on the welding machine.The large volume of the pressure vessel and the amnesty of storage products require that the welder can move up and down, and the length is long enough.Today we are going to introduce such a special welding pressure vessel welding machine.
●Detailed introduction of welding manipulator.
●Product parameter of welding manipulator.
●Product features of welding manipulator.
Welding manipulator/welding column and boom is a kind of widely-used and high-automated auxiliary equipment in welding industry.Through the rotation of column and retraction&lifting of boom,welding manipulator meets welding requirements of cylinders with different sizes.Welding head is fixed at one end of welding manipulator to carry out automatic welding.This kind of welding manipulator could also be operated together with welding rotator/tank turning roller to carry out round and longitudinal welding of inside and outside seam,which has got extensive application in Boiler,Petrochemical,Shipbuilding and Steel structure industries.
Model | LHQ/Light | LH/Medium | LHM/Heavy | LHW/Super Heavy | |
Boom Lifting Stroke(meter) | 1-3 | 2-4 | 2-8 | 2-13 | |
Boom Retracting Stroke(meter) | 1-3 | 1-4 | 2-8 | 4-12 | |
Lifting Speed(mm/min) | 800 | 800 | 800 | 800 | |
Retracting Speed(mm/min) | 120-1200 | 120-1200 | 120-1200 | 120-1200 | |
Column Rotation | Angle | +-180 | +-180 | +-180/360 | +-180 |
Speed(rpm) | Manual | 0.11Manual | 0.11Manual | 0.10Manual | |
Trolley Travel Speed(mm/min) | Manual | 2000 | 2000 | 2000 | |
Trolley Span(mm) | 1060 | 1500 | 2000 | 2500 |
1. Structure:fixed type,fixed with rotation type and movable type
2. Both column and boom are cold-blended and goes through annealing treatment
3. There is anti-falling device to ensure the safety of boom lifting
4. Boom retracting adopts VFD,being stable and reliable
5. X-Y slide is fixed on one end of boom,which can be controlled by hand control panel
6. Control roller bears eccentric shaft,which can decrease clearance between roller and rail
7. Column revolve could be recognized by manual operation or electric drive
8. Control unit includes:electric control board and hand control panel.Interface with positioner and rotator is offered
9. Operation:Trolley,Director chair or platform,drag chain,seam tracking and monitor system,and flux recovery system.
The above is a brief introduction of our company's welder. If you want to know more, please click on our home page to browse related product information.
In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication line, we have developed a movable pipeline prefabrication line, which has been applied and popularized in a large number of customers such as Petrochina,Sinopec, and China national chemical corporation.
The movable pipe fabrication production line is composed of a work station for piping beveling,a work station for piping mechanical assembling,a work station for automatic piping welding,a quick-detachable steel structure station frame,a trolley railing system and a light-rail transportation system.Pipe fabrication is carried out by means of pipe fabrication fields.
The general performance of the movable pipe fabrication production line will reach a high level in China.
1. The most advanced software of “pipe fabrication design system” in China has been adopted in detailed design so as to realize quick drawing of piping single-line diagrams and pipe spool diagrams.After the IDF interface module has been configured.PDS and PDMS design data from the design institute can be directly shared and therefore “seamless joint” has been achieved between design nd construction.
2. The first-rank software “pipe fabrication&installation management system” in China has been adopted in fabrication management to achieve all-around information management in the whole process of fabrication.
3. A reliable movable work station for piping beveling has been adopted in beveling,where two modes are used for pipe beveling
4. A roller-bed-type pipe plasma cutting and beveling machine has been used to cut pipe and shape bevels in one step by means of hot cutting and processing.
5. A highly-efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine have been adopted to cut pipes and mechanically process bevels as per working procedure.
6. A movable work station for piping mechanical fitting up,which is unique in China,has been used for welds assembling to carry out fitting out of pipe spool welds in a mechanical manner.
7. The advanced movable work station for automatic pipe welding has been adopted in cap welding.Pipe fabrication automatic welding machines are used to realized highly-efficient automatic cap welding of pipe spool.
8. A light-rail transportation system,a station frame and a trolley railing system have been adopted for logistics transportation.The light-rail transportation system is applied to mechanically carry out logistics transportation in a long distance.The station frame is applied to carry out logistics transportation between stations in a short distance.The trolley railing system is applied to carry out logistics transportation inside and outside containers.
9. The production capacity of this pipe fabrication production line works is reaching 3 thousands inch/year,the capacity of one day is reaching 1000 inch/day,satisfy a large project demand for prefabricated process piping:
Production capacity:36 thousands diameter-inch/year
Pipe diameter applicable:DN50-600
Pipe length applicable:0-12m
Pipe weight applicable:0-12T
Bevel shape:U,V and double V
Beveling speed:≦5min(DN200 SCH40)
Conveying speed:2-20m/min
Automatic welding rate:≧60%
Fabrication ratio:50%-80%
Design software:PDSOFT PSFMS
Management software:PDSOFT PSFMS
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