the features of edge milling machine- Factory Manufacturers Suppliers From China
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The edge milling machine is a kind of welding auxiliary equipment that adopts the high-speed milling of the cutter head. It is specially used for welding the steel plate before welding the steel plate. Edge milling machine is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing. Type groove, etc.
What are the advantages of using edge milling machine?
1. Edge milling machine has a unique driving function
2. The edge milling machine has a special device to stabilize the machining accuracy
3. Edge milling machine has special cutting all kinds of metal materials
4. Edge milling machine has advanced cutting tools and long-term supply of different blades.
What are the features of edge milling machine?
As a substitute for edge planning machine, edge milling machine has the advantages of high efficiency, high precision and low energy consumption. It is especially suitable for the beveling of various shapes of carbon steel plates. Generally, 5-40mm thickness, 15-50 degrees can be adjusted arbitrarily.
The performance of the self-driven edge milling machine:
1. Unique driving function.
2. The special device stabilizes the machining accuracy.
3. Specially cutting all kinds of metal materials.
4. Advanced cutting tools and long-term supply of different blades.
Compared with traditional edge milling machine:
The guide rail installation form is detachable, and through heat treatment, the bed structure is reasonable, the milling head runs more smoothly and reliably, the feeding system and the return system are completely independent, the return speed is fast, the efficiency is high, and the angle of the milling cutter head is easy to adjust. The custom cutter head is interchangeable with the standard cutter head, which is a replacement product of the traditional edge milling machine.
The selection of the edge milling machine sets and selects the basic parameters according to the characteristics of the plan. The characteristic of edge milling machine structure is that it is designed to process typical parts. It is different from the traditional combined milling and an innovative set of special structures, but edge milling machine can meet the processing needs of users.
The selected edge milling machine should follow the following principles:
Edge milling machine must be able to reliably guarantee the realization of all technical requirements on the part drawing.
The edge milling machine must be able to meet the requirements of the production program.
On the premise of meeting the technical requirements and production program requirements, it requires the lowest process cost, low consumption and energy saving.
Edge milling machine can minimize the labor intensity of workers and ensure production safety. Maintain environmental hygiene.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. WINCOO ENGINEERING CO., LTD provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc.
Storage tank jacking system is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. I will give you a detailed introduction of the storage tank jacking system.
What are the applications of storage tank jacking system?
What are the features of storage tank jacking system?
What are the types of storage tank jacking system?
What are the characteristics and applications of storage tank jacking system?
1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.
2.Also it can be used for mega work piece jacking or lifting.
1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.
3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.
4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.
5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.
6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.
7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.
8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight
9.High efficiency, each time lifting or falling down only needs around 15 minutes.
10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.
What are the types of hydraulic jacking system?
At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.
Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.
Tank lifted by N sets of 5T-3M model electric chain hoist, 5 tons of electric chain hoist can be used up to 60% of its max tonnage, that is, no more than 3 tons.The max stroke of the electric chain hoist is 3 meter(length can be customized).
Equipment operation steps:
1.First,making the top first circle plate of the tank body on the bottom plate;Then install the expansion ring on the first ring plate(The bottom of the expansion ring is about 200mm away from the bottom edge of the first ring plate);Finally, tighten the ring on the first ring plate with the screw jack.
2.Installed the lifting column on the inner side of the tank 400mm away from the tank wall and N lifting columns are evenly arranged on the inner side of the whole tank.Then the upper end of the column and the bottom plate of the tank are fixed with two pull rods as triangular stay support.
3.Using the pull rod to pull the two adjacent lifting columns to form an integral circle. And a lifting lug is welded on the expansion ring corresponding to the lifting column, the baffle is welded on the tank wall at the upper end of the expansion ring to block the ring.
4.Hang the electric chain hoist on the lifting lug at the top of the column and Hook the hook of the electric hoist on the lifting lug of the expansion ring.Then install all the electric hoist in order and connect the power supply of all electric hoist to the main control board(The main control board can control each electric hoist separately, and can also control all electric hoist centrally and synchronously).
Note:Switch on the total power supply, then pre-tighten each electric hoist, check whether the receiving force of all electric hoist is uniform and check whether all lifting points are normal.If everything is normal, it can be lifted.
5.Switch the main control board to the centralized control and switch on the overall rising button, so that all electric hoist will rise synchronously.In the process of lifting, if some electric hoist fails to work, the master control board shall be converted to separate control. After re-tightening the loose electric hoist, lift it as a whole until it reaches the specified height. Finally, adjust the lifting height to be consistent through separate adjustment.
6.Make the second ring plate, after welding the vertical seam and block, drop all the electric hoist as a whole, and let the first ring plate fall back to the second ring plate, so that the overall lifting of the first ring plate is completed.
7.After the girth seam welding is completed, loosen the expansion ring.And lower the rising ring to the designated height at the bottom of the second ring plate with the electric hoist, and then carry out the preparation for the next lifting.
Rolling machine is a kind of equipment that uses working rollers to bend and shape sheet metal materials. It can shape parts with different shapes such as cylindrical parts and conical parts. It's very important processing equipment.
What are the precautions for using the rolling machine?
What are the structural characteristics of the rolling machine?
What cleaning measures are available for the rolling machine?
What are the precautions for using the rolling machine?
(1) Automatic center alignment.
Roll forming of the sheet metal is mainly completed by the rolling effect of the rolling machine. When the sheet is fed into the rolling machine, it must be ensured that the front edge of the sheet is parallel to the outer circumference of the roll, so that the rolled parts have high precision and high quality. The automatic center alignment process of the blade in the automatic feeding device is mainly completed by the servo motor driving the center alignment rod. Then the sliding device pushes the sheet to the feeding position of the rolling machine and waits for the sheet to be rolled.
Given the peculiarity of the plate shape, the vacuum suction receiving device is mainly used for plate transport. The plate rolling machine can roll plates of different sizes. Therefore, the position of the suction cups in the vacuum suction cup receiving device of the automatic feeding device must have a suitable adjustment function to be suitable for handling plates of different sizes.
(3) The speed and stability of the handling process.
In order to meet the working rhythm of the sheet metal bending machine and the safety of the handling process, the automatic feeding plate handling process should have better speed and stability to prevent overshooting and vibration during the handling process.
What are the structural characteristics of the rolling machine?
The automatic feeding device of the sheet bending machine is mainly composed of a sheet metal carriage, an actuator, a sheet metal transfer mechanism and an auxiliary mechanism. Sheet metal trolleys are used for storing sheet metal to be rolled. The main function of the actuator is to transport the sheet metal to be rolled up on the sheet metal trolley to the feeding platform. The transportation process of sheet metal is mainly applied to the Cartesian coordinate manipulator and vacuum suction cup receiving device. In industrial automation systems, it is often necessary to pick up and transport workpieces, and vacuum suction cups are widely used as vacuum manipulators.
What cleaning measures are available for the rolling machine?
1. Clean the components of the sheet metal rolling machine, especially the connection place;
2. When assembling the sheet metal rolling machine, the principle should be followed from the inside to the outside, first down and then up;
3. During assembly, the use of the same assembly tools or observe assembly work in the same orientation;
4. During the assembly process, the transmission should be carried out in strict accordance with the design drawings, and the dimensions and specifications should be strictly checked.
Pipe spool fabrication lineis mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!
Here is the content list:
l What are the performance characteristics and advantages of pipe spool fabrication line?
l What are the functional advantages of pipe spool fabrication line?
l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
What are the performance characteristics and advantages of pipe spool fabrication line?
There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.
The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.
l Achieve 80% automated manufacturing rate
l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI
l Reduce customer's manufacturing costs
l Guarantee customer's processing quality
l Enhance customer competitiveness
What are the functional advantages of pipe spool fabrication line?
Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.
① By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.
② The pipe spool fabrication line can minimize production delays.
③ By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.
④ The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.
⑤ Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.
⑥ Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.
⑦ Manufacture and processing under the strict supervision of third-party inspectors.
⑧ The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures
⑨ Better security.
What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?
Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.
l Using CNC equipment parts processing, high product precision
l The machine is sturdy and durable, with low maintenance probability
l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;
l Fully automated, simple operation, continuous production, high efficiency;
l The pipe production speed is 15% faster than the peers, and the output is high;
l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;
l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.
l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.
l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.
l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.
l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.
l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.
l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.
Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".
In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!
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Gas cylinder - Wikipedia
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