Customized Pneumatic Internal Clamp- China Suppliers Factory Manufacturers

Welding machines refer to electrical appliances that provide power with certain characteristics for welding. Tank welding machines are widely used in various industrial fields, such as aerospace, shipbuilding, and automobiles due to their flexibility, simplicity, convenience, firmness, reliability, and strength even after welding. So how do we use the tank welding machine?

Here is the content list:

l What are the classifications of tank welding machine?

l The main features of tank welding machine.

l How to use a tank welding machine?

What are the classifications of tank welding machine?

There is no authoritative classification method for the classification of tank welding machine. The following classification is mainly based on the simple classification of the industry use on the market:

1. The  tank welding machines mainly used by industrial and mining enterprises are: AC arc welding machine, DC electric welding machine, argon arc welding machine, carbon dioxide shielded welding machine, butt welding machine, spot welding machine, submerged arc welding machine, high frequency welding machine , Flash butt welding machine, pressure welding machine, butt welding machine, laser welding machine, AC welding machine and DC welding machine

2. There are two types of DC tank welding machine: one is to install rectifier components on the basis of AC motor, and the other is DC generator. DC welding machines mainly weld non-ferrous metals and pig iron. The AC welder mainly welds steel plates.

3. Argon arc welding machine, carbon dioxide protection welding machine, high frequency welding machine, flash butt welding machine. The argon arc welding machine and carbon dioxide shielded welding machine can mainly weld thin plates and non-ferrous gold layers below 2mm. The flash butt welding machine mainly connects copper and aluminum joints and other objects, and the high-frequency welding machine mainly welds steel pipes in the pipe factory.

4. Submerged arc welding mainly welds thick steel structure materials such as steel structural parts, bridge H steel, and I-beam beams.

5. Gas shielded welding: argon arc welding, carbon dioxide shielded welding, will not be oxidized when welding under the protection of gas, melting welding is firm, non-ferrous metals, thin materials can be welded.

6. Laser welding machine: can weld the leads inside the transistor.

7. Butt welding machine: the iron ropes and other objects on the anchors of the cable chain factory are mainly welded. It can be docked with Yuangang etc.

8. Multifunctional tank welding machine.

9. Spot welding machine.

10. Butt welding machine.

11. Bolt welding machine.

12. Carbon dioxide and ammonia gas welding machine.

The main features of tank welding machine.

l Reasonable design and free adjustment. Tank welding machines with different discharge frequencies can be selected according to different metal materials to achieve the best repair effect.

l The heat affected area is small. There is no heat input during the instant of cladding, so there is no deformation, undercut and residual stress. No partial annealing will occur, and no need to re-heat treatment after repair.

l The impact of tank welding machine is extremely small. The welding machine overcomes the impact of ordinary argon arc welding on the periphery of the work piece in the welding repair process. It is also possible to repair the work surface with no allowance.

l High repair accuracy. The surfacing thickness ranges from a few microns to a few millimeters, and only needs to be polished and polished.

l High welding strength. Due to the full penetration of the material on the surface of the work piece, a strong bonding force is produced.

l Adopt ring precision control.

How to use a tank welding machine?

l Check the connection

After completing the wiring of the tank welding machine, you must check each installed connector to confirm that it is well connected before starting to operate the equipment. Its contents include:

1. The line connection is correct and reasonable, and the grounding must meet the specified requirements

2. The magnetic work piece gripper shall not have attached metal particles and splashes on its contact surface;

3. The coiled welding cable should be unrolled before use to avoid overheating and insulation damage;

4. When it is necessary to alternately use different lengths of cables, insulating joints should be provided to ensure that useless lengths can be disconnected when not needed.

l leakage

There must not be any leakage of cooling water, shielding gas or engine oil that affects the safety of welders.

l Work suspension

When the welding work is suspended (for example, during breaks), the output terminal of the equipment or welding machine must be turned off or the power supply must be cut off.

l Mobile welding machine

When you need to move the tank welding machine, you must first cut off the power supply at its input end.

l Equipment not used

The metal electrode and carbon electrode must be removed from the welding tongs when not in use to eliminate the risk of electric shock to personnel or conductive objects. The welding tongs must be placed out of contact with persons, electrical conductors, flammable objects or compressed air bottles when not in use. The welding torch of the semi-automatic welding machine must be properly placed when not in use to avoid accidental activation of the gun body switch.

l maintain

All arc welding equipment must be maintained at any time and kept in a safe worki

Tank hydraulic jacking system is mainly a closed or meshed hoistway enclosed by buildings or light steel structures and hydraulically driven cylinders to lift the platform. So what are the advantages and disadvantages of the use of tank hydraulic jacking system?

Here is the content list:

l What are the components of the tank hydraulic jacking system?

l What are the advantages and disadvantages of tank hydraulic jacking system?

l How to deal with the shortcomings of tank hydraulic jacking system?

What are the components of the tank hydraulic jacking system?

A complete tank hydraulic jacking system consists of five parts, namely power components, executive components, control components, auxiliary components (accessories) and hydraulic oil.

The function of the power element is to convert the mechanical energy of the prime mover into the pressure energy of the liquid, which refers to the oil pump in the hydraulic system, which provides power to the entire hydraulic system. The structure of hydraulic pumps generally includes gear pumps, vane pumps, plunger pumps and screw pumps.

The function of the executive components (such as hydraulic cylinders and hydraulic motors) is to convert the pressure energy of the liquid into mechanical energy, and drive the load for linear reciprocating motion or rotary motion.

Auxiliary components include fuel tanks, oil filters, coolers, heaters, accumulators, oil pipes and pipe joints, sealing rings, quick-change joints, high-pressure ball valves, hose assemblies, pressure measuring joints, pressure gauges, oil level gauges, oil Thermometer etc.

What are the advantages and disadvantages of tank hydraulic jacking system?

The tank hydraulic jacking system consists of hydraulic pump station, oil cylinder, steel wire and stroke, which is easy to install and operate. The tank hydraulic jacking system uses PLC central control for lifting. Each power unit is equipped with an auxiliary balance device to ensure the accuracy of simultaneous lifting. In addition, the hydraulic lifting pump station has two operating modes: auxiliary manual control and control. The cylinder can be adjusted to lift individually, or it can be combined with other lifting units into a group, or it can be integrated with multiple lifts to achieve higher accuracy and better welding results!

On the other hand, all cylinders of the tank hydraulic jacking system are equipped with safety valves. It can be automatically locked, even in the event of a power failure, a rupture of the high-pressure hose, or a rupture, it can prevent the cylinder/fuel tank from falling. The number of tank hydraulic jacking system can be adjusted according to the tank size and weight high efficiency, it only takes 15 minutes for each rise or fall. It can be used in conjunction with our company's slot welding machine, which can greatly reduce labor costs and reduce construction time.

l Advantages of tank hydraulic jacking system:

1. Small size and light weight

2. Large rigidity, high precision and fast response

3. Large driving force, suitable for heavy load direct drive

4. Wide speed range and various speed control methods

5. Self-lubricating, self-cooling and long life

6. Easy to realize security protection

l Disadvantages of tank hydraulic jacking system:

1. Poor anti-contamination ability of working fluid

2. Sensitive to temperature changes

3. There is a hidden danger of leakage

4. Difficult to manufacture and high cost

5. It is not suitable for long-distance transmission and requires hydraulic energy

How to deal with the shortcomings of tank hydraulic jacking system?

The tank hydraulic jacking system is generally flushed before it is officially put into operation. The purpose of flushing is to remove contaminants, metal chips, fiber compounds, iron cores, etc. remaining in the system. During the first two hours of work, even if the tank hydraulic jacking system is not completely damaged, It will also cause a series of failures. Therefore, the oil circuit of the tank hydraulic jacking system should be cleaned according to the following steps:

l 1) Clean the oil tank with an easy-to-dry cleaning solvent, and then use filtered air to remove solvent residues.

l 2) Clean all pipelines of the tank hydraulic jacking system. In some cases, the pipelines and joints need to be immersed.

l 3) Install oil filter in the pipeline to protect the oil supply pipeline and pressure pipeline of the valve.

l 4) Install a flushing plate on the current collector to replace precision valves, such as electro-hydraulic servo valves.

l 5) Check whether all pipelines are of appropriate size and connected correctly.

If it is found that the oil filter is clogged, change the oil filter immediately. The flushing cycle is determined by the structure of the tank hydraulic jacking system and the degree of system pollution. If the sample of the filter medium has no or few foreign pollutants, install a new oil filter and unload it. Flush the plate and install the valve to work! Planned maintenance: Establish a regular system maintenance system, and suggestions for better maintenance of the tank hydraulic jacking system are as follows:

l 1) Check and replace the oil at most 500 hours or three months.

l 2) Flush the imported oil filter of the oil pump regularly.

l 3) Check whether the hydraulic oil is contaminated by acidification or other pollutants. The smell of the hydraulic oil can roughly identify whether it has deteriorated.

l 4) Repair leaks in the tank hydraulic jacking system.

l 5) Ensure that no foreign particles enter the fuel tank from the vent cap of the fuel tank, the plug seat of the oil filter, the sealing gasket of the oil return line and other openings of the fuel tank.

In actual operation, in order to ensure that the installation quality of pipeline construction equipment meets the construction requirements, targeted solutions must be taken according to the problem and its cause. The following will explain the installation of pipeline construction equipment before, during and after installation.

Here is the content list:

l Regarding the control of pipeline construction equipment before construction.

l Regarding the control of pipeline construction equipment during construction.

l Regarding the control of pipeline construction equipment after construction.

Regarding the control of pipeline construction equipment before construction.

Before construction, in order to ensure that the material of the pipeline construction equipment used meets the industrial requirements, strict inspections need to be repeated, including repeated verification and review of the construction drawings, and careful inspection of the pipeline processing drawings to ensure that the pipelines in the drawings The processing regulations and calculated data meet actual requirements.

In addition, it is necessary to check whether the pipeline construction equipment required for installation has a quality certificate and whether the specifications and models of the pipeline correspond to the certificate, and whether it meets the corresponding installation requirements of the pipeline construction equipment.

Before construction, check the pipeline construction equipment for damage and other quality defects that affect the construction. In order to get a more accurate understanding of the pipe material, professional quality inspection instruments can be used. For example, high-pressure pipelines can be detected by the monitoring method of magnetic flaw detection. Ensure that the material of pipeline construction equipment meets industrial production requirements.

In terms of capital investment in the installation of pipeline construction equipment, manpower, materials, and instruments and tools used are the main capital consumption objects. Manufacturers need to have a detailed grasp of the use of funds to reduce costs as much as possible without affecting the quality of the project. When selecting manpower, low-skilled workers should be employed for jobs with low technical requirements. When selecting materials, pipeline construction equipment is often selected for comparison. Before construction, it is also necessary to conduct professional skills training for construction personnel to enhance their work skills.

Regarding the control of pipeline construction equipment during construction.

During the installation process, when the pipe is cut according to the drawings, it is necessary to use the corresponding operating tools and methods to cut according to the construction requirements and the pipe material to avoid damage to the pipe. When connecting pipes, the main construction methods are hot bending and cold bending.

Hot bending is performed in the pipeline construction equipment installation process after heating treatment, specialized functional personnel make it deform according to the construction requirements; cold bending is carried out at room temperature, the pipeline construction equipment deforms according to the construction requirements. Since heating will cause mechanical deformation of the pipeline, cold bending processing methods are mostly used in the construction process. In hot bending, different heating fuels, heating pipeline construction equipment, and heating techniques must be used according to different pipeline materials and construction requirements, and the heating temperature must be strictly controlled.

The hot-bent pipes must be maintained after installation to ensure their quality and durability. When welding, due to the different materials of the pipeline and the different connection methods of the pipeline during the laying process, the welding tools and techniques selected will be different. The welding technology requires high requirements, and the construction personnel need to have good experience and technology to make the pipeline can be Therefore, experienced technicians should be selected for the welding process during the installation of pipeline construction equipment, and professional equipment should be used for testing after the welding is completed to see if seamless welding has been achieved to meet the engineering requirements.

Regarding the control of pipeline construction equipment after construction.

After the completion of the pipeline construction equipment, quality inspection and maintenance of the pipeline are required. When performing quality inspections, professional monitoring equipment is generally used, such as radiographic inspection, which can achieve non-destructive inspection. When the test is in progress, a unified test standard shall be adopted in compliance with the relevant technical standards, with special attention to whether the units used are unified.

After the pipeline construction equipment is installed, in order to better ensure the quality of the pipeline, it needs to be treated with anti-corrosion treatment. Generally, paint is applied to isolate the pipeline and the air in the water and oxygen from chemical reaction and rust. Extend the service life of the pipeline, and also improve the safety of operations for those who perform production operations.

Pipeline construction equipment is widely used in industrial production and has strict quality requirements. Due to the different pipeline construction equipment used in different industrial production environments, it is easy to have some problems during the installation process, which will affect the quality of the installation project. To ensure pipeline construction the installation quality of equipment meets the requirements of industrial production, and the installation process needs to be carried out in strict accordance with the construction requirements.

The hydraulic storage tank lifting equipment adopts the working principle of the straight top of the hydraulic oil cylinder, which can lift the lifting work table to a certain height and complete the transportation of the goods, which greatly saves manpower. The application range of hydraulic storage tank lifting equipment lift is very wide. Warehouse workshop, supermarket logistics station, and home can be installed and used, the safety factor of hydraulic storage tank lifting equipment lift is relatively high.

What should we pay attention to before using the hydraulic storage tank lifting equipment?

What should be paid attention to during the use of hydraulic storage tank lifting equipment?

What are the steps of using hydraulic storage tank lifting equipment?

What should we pay attention to before using the hydraulic storage tank lifting equipment?

1) Before use, it is necessary to check whether all parts of the hydraulic storage tank lifting equipment are normal, mainly check whether the piston, joints, high-pressure hoses, etc. leak oil.

2) The regulations in the main parameters should be strictly followed during use, and super high overload should be avoided, otherwise, when the lifting height or lifting tonnage exceeds the regulations, serious oil leakage will occur at the top of the hydraulic cylinder.

3) If the oil in the manual hydraulic pump is insufficient, it is necessary to add fully filtered hydraulic oil to the pump before it can work.

What should be paid attention to during the use of hydraulic storage tank lifting equipment?

1) The choice of the center of gravity of the heavy object should be moderate, the focus point of the hydraulic storage tank lifting equipment should be selected reasonably, and the bottom surface should be flat. At the same time, the soft and hard conditions of the ground should be considered, whether it should be lined with tough wood, and whether the placement should be stable, so as to prevent the load from sinking. or inclined.

2) After the hydraulic storage tank lifting equipment lifts the heavy object, the support should be used to support the heavy object in time.

3) If several hydraulic storage tank lifting equipment need to be lifted at the same time, in addition to the correct placement of the jacks, attention should be paid to the balanced load of each hydraulic storage tank lifting equipment, and attention should be paid to keep the lifting speed synchronized to prevent the objects being lifted from tilting danger occurs.

What are the steps of using hydraulic storage tank lifting equipment?

1) When using the hydraulic storage tank lifting equipment, first place the hydraulic cylinder, and then tighten the oil drain screw on the hydraulic pump to work. To make the piston rod descend, loosen the handwheel of the manual hydraulic pump in a counterclockwise direction slightly, the hydraulic cylinder is unloaded, and the piston rod gradually descends. Otherwise, it will be dangerous to descend too fast.

2) The detached hydraulic storage tank lifting equipment adopts a spring reset structure. After lifting, it can be quickly taken out, but the connected hose cannot be used to pull the jack.

3) Due to the small lifting stroke of the jack, the rated stroke should not be exceeded during use to avoid damage to the jack.

4) The violent vibration of the hydraulic storage tank lifting equipment should be avoided during use (such as hitting the workpiece with a hammer when the hydraulic storage tank lifting equipment is loaded).

For many years, WINCOO ENGINEERING CO., LTDhas been a trustworthy supplier in the hydraulic storage tank lifting equipment area. If you choose this company, you will get the best quality products and the most intimate after-sales service.