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Here is the content list:
l What is a tank welding machine?
l What are the specific types of tank welding machines?
l Working principle of tank welding machine.
The tank welding machine can be said to be a high-power rectifier. It is divided into positive and negative poles. When AC power is input, it is transformed by a transformer, and then rectified by the rectifier, and then outputs a power supply with reduced external characteristics.
The output terminal is on and off. When it is turned on, a huge voltage change will be generated. When the two poles are short-circuited in an instant, the arc will be ignited. The arc will be used to melt the electrode and the welding material, and the purpose of combining them will be achieved after cooling. Welding transformers have their own characteristics,The external characteristic is the sharp drop in voltage after the electrode is ignited.
1. Light tank welding machine is mainly full rivet type or mixed rivet and welding.
2. The medium tank welding machine is to forge several steel molds, then fill with solder and directly weld.
3. Heavy-duty tank welding machine, the steel plate is forged into a gear staggered shape, first buckled like a button, and then filled with solder, mainly to reduce the burden of the heavy armor on the solder.
The main component of the tank welding machine is a step-down transformer. The two ends of the secondary coil are the work piece and the electrode to be welded. They will ignite the arc during operation and weld the electrode to the gap of the work piece under the high temperature of the arc. Because the iron core of the tank welding machine transformer has its own characteristics, it has the characteristics of a sharp drop in voltage, that is, the voltage drops after the electrode is ignited; when the electrode is short-circuited due to adhesion, the voltage drops sharply.
During the welding operation of the welding machine, although the current in the circuit is equal everywhere, since the resistance is different everywhere, the resistance at the unfixed contact is the largest. According to the law of thermal effect of flow, Q = IRt: When the current is equal, the greater the resistance, the higher the heat generation. Therefore, in the welding process, the contact resistance of the electrode contact point as the contact point of the metal body is the largest, so the electric heat generated in this part is naturally the largest, and the electrode is an alloy with a lower melting point.
The tank welding machine first uses a pulse generating circuit such as a 555 time base circuit to generate a rectangular pulse wave, then uses a transistor for current amplification, and then uses a pair of complementary field-effect transistors for voltage amplification to generate high-frequency signals, and finally uses the transformer with To boost the voltage, and get the induced alternating current on the secondary winding. Its power depends on the amplification capability of the amplifying circuit.
Tank welding machines mostly use single-ended forward inverter circuits composed of IGBT tubes, and most of their control systems use pulse width modulation chip SG3525. The inverter frequency is 20kHz, which can control the external characteristics of constant current.
When the system is at no load, the PWM modulator will output pulses intermittently due to voltage feedback control. Due to the low frequency of intermittent oscillation and narrow pulse width, not only the no-load loss is small, but the transformer is not easily saturated. Because this kind of welding machine adopts the control technology with pulse width modulation PWM as the core.
What is more? WINCOO provide not only tank welding machines, but also pipe spool fabrication solutions for customers from everywhere!
Simple chuck type hydraulic Jack is a double acting hydraulic jack (also known as hydraulic lifting machine) with upper and lower clamping heads divided into two bodies. It is suitable for lifting construction of various large storage tanks (steel) or other heavy objects. It needs to cooperate with the lifting rod to achieve reciprocating lifting work.
What do you know about simple chunk type hydraulic jack?
What is the working principle of the simple chunk type hydraulic jack?
What are the characteristics of simple chunk type hydraulic jack?
The simple chunk type hydraulic jack comprises an oil cylinder and a piston, the upper and lower ends of the oil cylinder are respectively provided with an upper cylinder head and a lower cylinder head, and the upper cylinder head and the lower cylinder head are respectively provided with an oil inlet and outlet hole; The piston is arranged in the middle of the piston rod, the both ends of the piston rod respectively extend out of the upper cylinder head and the lower cylinder head, the piston rod is hollow, and the lifting rod axial through the piston rod, the lifting rod on the upper side and the lower side of the piston rod are respectively provided with a locking device; The locking device comprises a gripping part set on the lifting rod, the gripping part is provided with a large and small conical hole, the inner side of the conical hole is circumferentially provided with a number of wedge blocks; The outer surface of the wedge block is compatible with the conical hole, the inner side of the wedge block is provided with a clamping tooth, the clamping tooth is held on the lifting rod, the wedge block is provided with a circular spring chuck; The spring chuck is provided with a plurality of round holes, a round hole is provided with a reset spring, the upper side of the spring chuck is provided with an annular cover fixed with the grip part, and the both ends of the reset spring are respectively conflicted between the lower end face of the wedge block and the cover; The grip part on the upper side of the locking device is relatively fixed with the upper end of the piston rod, and the grip part on the lower side of the locking device is relatively fixed with the lower cylinder head by the support.
Simple chunk type hydraulic jack (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking hydraulic jack and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters hydraulic jack, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The simple chunk type hydraulic jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.
1, Simple chunk type hydraulic jack adopts low relaxation steel strand, as long as there is a reasonable bearing lifting point, lifting height is not restricted;
2, Through the expansion and combination of simple chunk type hydraulic jack, the lifting weight, span and area are unlimited;
3, Small volume, light weight, large bearing capacity, convenient and flexible installation, especially suitable for small space or indoor large tonnage tank lifting;
4, The simple chunk type hydraulic jack has reverse motion self-locking, which makes the lifting process very convenient, and the storage tank can be locked reliably at any position in the lifting process for a long time;
5, The simple chunk type hydraulic jack has a high degree of automation, convenient and flexible operation, with automatic operation, semi-automatic operation, single point adjustment, manual operation and other operations. LCD display, touch screen display, button operation panel display, very intuitive. And the control system is equipped with self-correction protection procedures, even if the misoperation will not cause accidents;
6, Using this series of simple chunk type hydraulic jack, the construction period is short, the cost is low, the economic benefit is good.
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipment for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.
Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication solutions/equipment, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.
Here is the content list:
l About the service tenet of WINCOO's pipe spool fabrication line.
l What is the scope of after-sales service of WINCOO's pipe spool fabrication line?
l Quality assurance of WINCOO's pipe spool fabrication line.
We have the ability to provide feasible pipe spool fabrication line solutions to support customers to obtain shorter project execution time, less man-hour costs, more efficient construction methods and higher quality in the project bidding stage.
According to the customer's facility space availability, we can research and provide matching configurations on the project schedule to ensure that the pipe spool fabrication line production schedule meets the project requirements!
We set up a technology center for pipe spool fabrication line to absorb industry talents while importing ISO9001 standards. We introduce advanced foreign equipment. All of this comes from our desire to deliver more and better pipe spool fabrication line to you!
In order to let you feel more of our services, WINCOO purposefully built a three-in-one daily service system of market management office, marketing service office, and special dealers. No matter where you are in the country, as long as you need pipe spool fabrication line, you can enjoy our close service at any time.
In order to solve your technical and quality difficulties during the construction of the pipe spool fabrication line, WINCOO has set up a technical service department to provide you with pipe spool fabrication line technical services anytime, anywhere!
Dare to issue a written pipe spool fabrication line service promise, and see the quality and credibility of the pipe spool fabrication line from one side. Consumers cannot afford to buy a pipe spool fabrication line without a written commitment. The general brand pipe spool fabrication line has complete after-sales service. Whether it has a 50-year quality guarantee on the warranty, and at the same time, it is necessary to see whether it is a double warranty.
The manufacturer is responsible for all compensation for losses caused by quality problems. In the construction of the pipe spool fabrication line, it is time to find a manufacturer with double warranty. 50 years of product quality and construction quality. Only with such a promise can consumers buy with confidence, buy comfortably, and use them with satisfaction. As long as you follow the correct purchase channel, you can buy a reliable pipe spool fabrication line! What is more? WINCOO also provide customers with various pipeline construction solutions!
With the progress of social and economic development, people's demand for resources continues to increase, from automobiles that require diesel to power plants that require petroleum. In short, oil, natural gas and other resources have become indispensable things in people's daily life, so people gradually invented pipeline transportation methods. Next, I will introduce pipeline construction equipment in detail.
Here is the content list:
l What are the reasons for using pipeline construction equipment
l What is the specific process of pipeline construction
l What pipeline construction equipment is needed during pipeline construction
Due to the large volume of pipeline transportation, most of the pipelines are buried underground, occupying a small area, less terrain and object constraints, and short transportation distances.
Use pipeline construction equipment for sealed transportation, safe and reliable, long-term continuous and stable operation, easy to manage, easy to maintain, and realize remote centralized monitoring.
Therefore, a large number of pipeline laying work has been carried out in various countries, and related companies specializing in pipeline construction equipment have been derived. WINCOO is a company specializing in pipeline construction equipment.
There are many factors that can lead to operational defects in pipeline construction, such as inadequate installation technology, long construction period or insufficient supervision. Relevant technical personnel should be careful, careful, and concentrate on research and judgment when inspecting and accepting pipeline construction equipment.
Provide feedback and resolve the issue as quickly as possible. If the existing safety quality is not reached, the target area should be immediately compensated to ensure that the pipeline construction equipment can continue to operate safely. And maintain the original economic cost.
Specific process introduction:
Measuring arrangement→cleaning the construction work area; construction road→conveying anticorrosion pipe→processing tank→distributing pipe→preparing nozzle; pipeline assembly→pipe assembly and welding→welding joint inspection→heat shrinkable casing (tape) bushing→ trench excavation →Appearance repair.
The following pipeline construction equipment is needed during pipeline construction:
l Transport anticorrosive pipe
l Pipe assembly
l Pipe assembly and welding
l Heat shrinkable sleeve (tape) bushing
With the continuous development of society, the demand for pipelines is also increasing, and the pressure on pipelines is increasing. During the installation and operation of pipeline construction equipment, welding is a basic technical job and also a vital job.
The safe and stable operation of pipeline construction equipment plays a key role in the overall pipeline operation. Therefore, increasing attention to the construction quality of pipeline construction equipment can lay a solid foundation for the normal operation of the factory!If you want to know more about high-quality pipe spool fabrication lines, you can also contact us at any time.
The old customer in Southeast Asian countries purchased four sets of vertical tank welding machines from us in October this year. This is their second purchase this year. They purchased two sets at the beginning of the year.You should know that they have purchased 8 units last year, and in total, they purchased 14 units from us.
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