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Hydraulic tank jacks is widely used in China for jacking in various situations.Today we are going to focus on the hydraulic tank jacks for tank jacking.

What is tank hydraulic tank jacks?

Hydraulic tank jacks is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank.

What is the types of hydraulic tank jacks?

At present, we have three types of hydraulic tank jacks in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.

What is hydraulic tank jacks used for?

At present, there are six construction methods of large storage tank construction: hydraulic jack, central column, floating, forward loading, mechanical jacking. Hydraulic tank jacks is the most widely used one, which is characterized by wide adaptability and can theoretically be applied to any size tank;The operation control is simple, reliable and less threatening.So it is adopted by more and more people.Hydraulic tank jacks is an important part of hydraulic jacking system.

As one of the most comprehensive hydraulic tank jacks production and sales companies in China, we can produce hydraulic tank jacks suitable for you according to the specific needs of customers.Whether it is oil tank, gas tank, sugar tank, granary, etc., we have suitable hydraulic tank jacks.

Hydraulic jack is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. Next, we will introduce several types of hydraulic jack for you.

●Advanced hydraulic jack

●Simple unfixing Holding -latch hydraulic Jack

●Simple chain type hydraulic jack

Advanced hydraulic jack

T Series Hydraulic Tank lifting device is a large-scale equipment specially designed for the national oil reserve project developed suitable steel giant silo tank inversion welding process engineering.

Features: This type of device is a two-stage single-acting hydraulic cylinder (hydraulic jacks) for VTOL work force or return required from back position, it can not use for horizontal work. Structured compact device, Safe and stable, easy to operate, load adjustable, quick installation, high synchronization accuracy.YT Series Hydraulic Tank lifting device is "dragged five" Oil supply: Each pump station connected to the hydraulic cylinder 5; thus avoiding excessive tubing traditional centralized oil brings. Leakage points more than the disadvantages, to ensure that environmental pollution to a minimum.

Simple unfixing Holding -latch hydraulic Jack

Hydraulic lifting device (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking hydraulic jack and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters hydraulic jack, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.

Simple chain type hydraulic jack

chain type hydraulic jack is composed of one-stage double-acting hydraulic cylinder, pulley block, load-bearing chain and oil way etc. Moveable pulley is used to enlarge chain stroke, i.e. traveling distance of the cylinder is 1/2 of lifting distance of the chain. It applies to inverted installation and construction of various large tanks (steel) and various tanks.

Advantage:

1. Hydraulic lifting is stable, safe and reliable. Due to the adoption of unified hydraulic control and single or partial (several) adjustment, the whole lifting process is relatively stable. The hoist is provided with synchronizing valve and hydraulic lock to prevent sliding and falling of the tank or heavy loads, which are caused by power failure and fracture of oil tube. Hydraulic lifting is stable, safe and reliable. 

2. Construction quality is ensured. As the hoist is provided with synchronizer and adjustable function, lifting height can be controlled accurately. Due to above reasons, quality of the tank is ensured. 

3. The equipment is easy to operate. Construction environment is good and work efficiency is high. 

4. The equipment is well-adapted. As long as the number of hydraulic hoists is increased or decreased, the whole set of equipment can be applied to the inverted hydraulic lifting construction of large storage tanks with different volumes ranging from several thousand cubic meters to tens of thousands cubic meters. 

5. The hydraulic pump station and the hydraulic hoist are placed in the tank for easy operation. Finally, a door-closing plate is reserved to move the equipment out of the storage tank, and the door-closing plate is group welded well. 

6. The hydraulic pump station can be controlled singly or jointly, and has strong construction adaptability and excellent technical performance price ratio. 

7. Short construction period, low cost and good economic benefit. Due to the high degree of modernization and the fast lifting speed of the complete set of equipment, it has low construction cost and good economic benefit. This technology is truly characterized with convenient and centralized control, simple operation, safety and reliability (no falling), accurate control of weld clearance and lifting height of heavy objects, which can ensure the quality of the project, save labor and reduce costs, and achieve remarkable economic benefits.

These are the three types of hydraulic jacking system of our company. Our company Wincoo Engineering Co.,ltd is a hydraulic machinery manufacturing company integrated with design, development, production and sales, which mainly manufactures YT advanced hydraulic jack,LYT-type chain-type hydraulic hoist, SQD unfixing holding-latch hydraulic hoist and supporting products. Such products are mainly used for inverted lifting and installation of steel storage tanks. Founded in 2003, after years of concentrated scientific research and development, the company obtained the patent certificate of "Utility Model Hydraulic Hoist’ issued by "China National Intellectual Property Administration", and the right to use the trademark of "WINCOO" in 2008, so as to enable products of Wincoo Engineering Co.,ltd to quickly become Chinese brands.

YT-C type hydraulic storage tank lifting equipment is a set of large hydraulic lifting equipment specially developed by our company for national crude oil reserve project in 1994.As long as the number of hydraulic cylinder and pump station system is increased or decreased, this type of equipment can be applied to the inverted construction of large storage tanks with different volumes ranging from thousands of cubic meters to hundreds of thousands of cubic meters.

The control part adopts Siemens PLC modular design concept, simple operation, reliable quality.The hydraulic cylinder can be used for single or multiple lifting height adjustment, and can also be used for centralized control of multiple groups.Through more than ten years of practice summary, we continue to optimize the equipment, improve the production process, so that the product quality and performance greatly improved, the majority of users praise.

★The overall structure of the equipment

★Working principle of the equipment

★Main features of Hydraulic jacks

The overall structure of the equipment

1, The hydraulic lifting equipment is evenly placed inside the jacked tank. The overall force and lateral force of the equipment are calculated strictly and successfully applied.

2, The structure is rigorous and compact, the output force is adjustable, the jacking speed meets the jacking requirements, and the synchronization accuracy is high.

Working principle of the equipment

The transfer of force: output force of hydraulic cylinder → steel wire rope → rising ring (welded with lifting lug) → rib plate for transferring force → tank wall jacking

Jacking control process:

1, Pump station control box (rotating selection button) → Centralized control operation box (Figure 1-3) → hydraulic jacking pump station (solenoid of valve group) →PLC devices → centralized control operation box → hydraulic jacking pump station → integral or partial lifting or lowering of hydraulic cylinder.

2, Pump station control box (rotating selection button) → control handle → hydraulic cylinder (single or multiple) fine adjustment up and down.

Main features of Hydraulic jacks:

1, The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;

2, The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting;

3, Hydraulic lift pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect;

4, All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst;

5, The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight;

6, Stroke of Hydraulic cylinder is various as per tank plate width, which can satisfy each annular shell plate one-step lift. Greatly reduce the time waste;

7, Hydraulic cylinder basic height is based on the tank shell width, which can match automatic girth welding machine to proceed internal girth seam welding;

8, Module configuration, the jacking system quantity can be adjusted as per different size of tank and weight;

9, High efficiency, each time lifting or falling down only needs around 15 minutes;

10, Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time.

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.If you want to know more about hydraulic lifting equipment, please visit our website

In today's international environment, oil is used more and more frequently, and its price is also rising. More and more producers, middlemen or users are building tanks to store oil. In order to build the tanks more quickly, we inevitably need to replace labor with machinery, thus saving time and labor costs. Today we will introduce to you a few of our company specialized in building storage tank machinery.

●Automatic tank horizontal welding machine

●Tank vertical welding machine

●Automatic Submerged Arc Welding Tractor

●Hydraulic jacking system

Automatic tank horizontal welding machine

WINCOO offers the Automatic Girth Welder for tank fabrication applications. Unlike other girth welders on the market, WINCOO AGW comes standard with a Dual Drive System and other features unique to our machines. This self-propelled submerged arc welding system can reduce field storage tank welding time by 40% by increasing arc on time and reduce weld defects. The models run directly on the tank and carry the operator, eliminating the need for Scaffolding while ensuring operator comfort and safety. The girth welder, due to their modular design, are applicable for top down or bottom up constructed single or double wall storage tanks. our design allows us to offer custom-built units for special applications.

Min Tank Diameter	4.5M
Plate Width	1.4-3.2M
Plate Thickness	8-45MM
Construction Method	Top to Bottom& Bottom to Top
Welding Speed	300-500mm/Min
Moving Speed	2650mm/Min

Tank vertical welding machine

Electro-gas welder(EGW) is designed to weld the vertical joints of atmospheric flat bottom storage tanks, it features high heat input to achieve maximum productivity while maintaining acceptable quality.EGW can be used to weld joints up to 1in.(25mm) thick in a single pass, and takes about 1.2hours to weld an 8ft(2438mm) vertical seam. Compared with the 5.3hours it takes to weld the same seam using conventional flux cored arc welding(FCAW) process, this represents a 400% improvement in productivity.

Min Tank Diameter	6M
Plate Width	1.6-3.2M
Plate Thickness	8-80MM
Welding Speed	0-250mm/Min
Moving Speed	550mm/Min

Automatic Submerged Arc Welding Tractor

The tractor are mobile units can be easily transported to any workstation and adapted to fillet seam and flat seam. The modular design of the tractor make it easier to extend the units with additional devices, i.e. flux supply unit and flux recovery unit. Suitable components can be combined in an optimum way for every welding process.

Welding Process	SAW
Model	MLTW-P/J
Plate Thickness	6mm and above
Plate Material	Carbon steel, Stainless Steel
Groove	Square groove, Single V groove, Double V groove, Lap joint
Dimension(L x W x H)	800mm x 500mm x 700mm
Gross Weight	90kg

Hydraulic jacking system

T Series Hydraulic Tank lifting device is a large-scale equipment specially designed for the national oil reserve project developed suitable steel giant silo tank inversion welding process engineering.

Uses: steel giant silo tank inversion process of welding engineering. It applies to steel tanks height ≤2.5 meters (special plates are negotiable).

1. vertical lift displacement of the overall structure, the overall building.

2. large span roof truss and flip construction of multi-storey buildings.

3. large objects vertical lifting, lifting.

Features: 1, This type of device is a two-stage single-acting hydraulic cylinder (hydraulic jacks) for VTOL work force or return required from back position, it can not use for horizontal work.

2, Structured compact device, Safe and stable, easy to operate, load adjustable, quick installation, high synchronization accuracy.

3, YT Series Hydraulic Tank lifting device is "dragged five" Oil supply: Each pump station connected to the hydraulic cylinder 5; thus avoiding excessive tubing traditional centralized oil brings,

4, Leakage points more than the disadvantages, to ensure that environmental pollution to a minimum.

The above is the welding machine and hydraulic jack for tank construction, of course, this is only a brief introduction, they also have more specific classification, you are welcome to visit our website to browse more product information.

In actual operation, in order to ensure that the installation quality of pipeline construction equipment meets the construction requirements, targeted solutions must be taken according to the problem and its cause. The following will explain the installation of pipeline construction equipment before, during and after installation.

 

Here is the content list:

l Regarding the control of pipeline construction equipment before construction.

l Regarding the control of pipeline construction equipment during construction.

l Regarding the control of pipeline construction equipment after construction.

 

Regarding the control of pipeline construction equipment before construction.

Before construction, in order to ensure that the material of the pipeline construction equipment used meets the industrial requirements, strict inspections need to be repeated, including repeated verification and review of the construction drawings, and careful inspection of the pipeline processing drawings to ensure that the pipelines in the drawings The processing regulations and calculated data meet actual requirements.

 

In addition, it is necessary to check whether the pipeline construction equipment required for installation has a quality certificate and whether the specifications and models of the pipeline correspond to the certificate, and whether it meets the corresponding installation requirements of the pipeline construction equipment.

 

Before construction, check the pipeline construction equipment for damage and other quality defects that affect the construction. In order to get a more accurate understanding of the pipe material, professional quality inspection instruments can be used. For example, high-pressure pipelines can be detected by the monitoring method of magnetic flaw detection. Ensure that the material of pipeline construction equipment meets industrial production requirements.

 

In terms of capital investment in the installation of pipeline construction equipment, manpower, materials, and instruments and tools used are the main capital consumption objects. Manufacturers need to have a detailed grasp of the use of funds to reduce costs as much as possible without affecting the quality of the project. When selecting manpower, low-skilled workers should be employed for jobs with low technical requirements. When selecting materials, pipeline construction equipment is often selected for comparison. Before construction, it is also necessary to conduct professional skills training for construction personnel to enhance their work skills.

 

Regarding the control of pipeline construction equipment during construction.

During the installation process, when the pipe is cut according to the drawings, it is necessary to use the corresponding operating tools and methods to cut according to the construction requirements and the pipe material to avoid damage to the pipe. When connecting pipes, the main construction methods are hot bending and cold bending.

 

Hot bending is performed in the pipeline construction equipment installation process after heating treatment, specialized functional personnel make it deform according to the construction requirements; cold bending is carried out at room temperature, the pipeline construction equipment deforms according to the construction requirements. Since heating will cause mechanical deformation of the pipeline, cold bending processing methods are mostly used in the construction process. In hot bending, different heating fuels, heating pipeline construction equipment, and heating techniques must be used according to different pipeline materials and construction requirements, and the heating temperature must be strictly controlled.

 

The hot-bent pipes must be maintained after installation to ensure their quality and durability. When welding, due to the different materials of the pipeline and the different connection methods of the pipeline during the laying process, the welding tools and techniques selected will be different. The welding technology requires high requirements, and the construction personnel need to have good experience and technology to make the pipeline can be Therefore, experienced technicians should be selected for the welding process during the installation of pipeline construction equipment, and professional equipment should be used for testing after the welding is completed to see if seamless welding has been achieved to meet the engineering requirements.

 

Regarding the control of pipeline construction equipment after construction.

After the completion of the pipeline construction equipment, quality inspection and maintenance of the pipeline are required. When performing quality inspections, professional monitoring equipment is generally used, such as radiographic inspection, which can achieve non-destructive inspection. When the test is in progress, a unified test standard shall be adopted in compliance with the relevant technical standards, with special attention to whether the units used are unified.

 

After the pipeline construction equipment is installed, in order to better ensure the quality of the pipeline, it needs to be treated with anti-corrosion treatment. Generally, paint is applied to isolate the pipeline and the air in the water and oxygen from chemical reaction and rust. Extend the service life of the pipeline, and also improve the safety of operations for those who perform production operations.

 

Pipeline construction equipment is widely used in industrial production and has strict quality requirements. Due to the different pipeline construction equipment used in different industrial production environments, it is easy to have some problems during the installation process, which will affect the quality of the installation project. To ensure pipeline construction the installation quality of equipment meets the requirements of industrial production, and the installation process needs to be carried out in strict accordance with the construction requirements.

The use of pipeline construction equipment is inevitable in the chemical industry. Pipeline installation is an inevitable part of project construction. However, the installation of pipeline construction equipment requires a certain degree of professionalism and pertinence. Relevant departments need to strengthen industrial management and do a good job of quality control of pipeline installation , Lay a solid foundation for my country's industrial development.

 

Here is the content list:

l Introduce the basic information of pipeline construction equipment.

l Introduce the safety and environmental protection measures of pipeline construction equipment.

l Introduce the influencing factors in the installation of pipeline construction equipment.

 

Introduce the basic information of pipeline construction equipment.

l Main material

Q345 steel plate, submerged arc welding wire, electric welding rod, two protection welding wire, CO2 gas, oxygen, acetylene gas, carbon rod.

l Machines and equipment

Electronic goniometer, steel tape measure, weld ruler, square ruler, non-destructive flaw detector, multi-head automatic cutting.Machine, assembly machine, DC arc welding machine, automatic submerged arc welding machine, CO2 gas shielded welding machine, creasing machine, radial drilling machine, radial drilling machine, planer, medium-sized oven.

l Quality Control

In accordance with the construction quality management system of pipeline construction equipment, establish quality acceptance standards for finished components of processing plants. Prepare the corresponding technical plan before processing, organize the management and operation personnel involved in processing to carry out training, so that the relevant operators can fundamentally solve the problems existing in the process of processing pipeline construction equipment.

 

Introduce the safety and environmental protection measures of pipeline construction equipment.

The use of pipeline construction equipment can effectively guarantee the processing quality of steel crane beams, reduce the amount of correction work, reduce production costs, speed up the production rate, and reduce the adverse effects on the welds caused by measures such as the fixed and mandatory correction of semi-finished products during the processing , It has a positive effect on the improvement of the processing technology of steel crane beams.

 

l Safety measures

Before making steel crane beams, a processing plan or processing technology should be prepared, corresponding safety technical guarantee measures should be formulated, and safety technical clarifications should be made.

①　Operators must be familiar with the safety operating procedures of machinery and equipment in the production of pipeline construction equipment and the safety technical operating procedures of this type of work, and operate in strict accordance with the procedures for safe operations.

②　The electricity consumption of the production workshop or site must be managed by a full-time electrician and hold a certificate.

③　The electric oxygen welder must obtain the corresponding electric welder qualification certificate.

④　Materials, semi-finished products, and finished products should be slowly and steadily lifted during production, turning over, and lifting.

⑤　Place it to prevent bumping or falling over and crushing people. Lifting personnel must have corresponding qualifications.

⑥　All workers wear protective equipment as required.

⑦　All kinds of pipeline construction equipment must have good grounding and zero connection.

⑧　Establish a full-time safety officer to conduct safety inspections and inspections on the work site, and find unsafe factors, promptly propose and implement corrective measures.

 

l Environmental protection measures

The installation of pipeline construction equipment is one of the necessary steps in the industrial field, and the installation and construction of pipeline construction equipment is a very important stage in project construction.

 

Due to the influence of various factors during project construction, there are many problems in the installation of pipeline construction equipment. In order to promote the improvement of industrial pipeline installation quality, certain measures need to be taken to control the pipeline installation quality to ensure the smooth completion of project construction.

①　The construction site should be kept clean. All items should be arranged in time and placed in an orderly manner.

②　Noise should be controlled during operation, and operation time should be arranged reasonably to reduce the impact on the surrounding environment.

③　The working lights at night should be irradiated into the field, and protective measures should be taken for the welding arc.

④　The oil used in operation machinery shall not be dumped at will to prevent pollution.

⑤　Waste materials, steel materials, welding heads, welding wire heads, etc. left over during operation should be collected separately, treated or recycled in a unified manner.

 

Introduce the influencing factors in the installation of pipeline construction equipment.

l Bracket installation quality

In the installation of pipeline construction equipment, the installation of the bracket is relatively important, which plays a very good role in the quality of pipeline installation and the normal operation of the equipment. Among them, the installation of the bracket has a certain impact on the overall performance of the pipeline.

 

For example, the carrying capacity of the scaffold must meet the standard, the sliding surface of the support and the supporting surface have good connection performance, etc. Therefore, the pipeline construction process needs to be carried out according to the engineering construction drawings and pipeline construction equipment installation and construction process specifications to avoid installation Quality has a certain impact.

 

l Welding quality

Welding in the installation of pipeline construction equipment is also one of the necessary links. The quality of welding affects the overall quality of pipeline installation. Pipe welding can ensure the performance of the undertaking project frame group, thereby ensuring the overall performance of the pipeline. Therefore, precise welding is required in welding, positioning welding position to ensure welding quality, and welding in strict compliance with welding procedures and specifications.

 

In welding, especially the position of the welding seam, the welding process requirements of the welding workers are very high. The relevant personnel are required to do a good job in welding quality control in this link, and to formulate specific solutions for possible situations to avoid The overall performance of pipeline construction equipment has a certain impact.

 

l Pipeline anticorrosion

The particularity of the use environment of pipeline construction equipment and the particularity of the use location require the pipeline to have certain anti-corrosion performance. In the pipeline anti-corrosion, the anti-corrosion material will choose paint, and the economical and reasonable pipeline paint can be selected for pipeline anti-corrosion in the process of use.

 

To reduce the risk of pipeline construction equipment being corroded, paint itself is a corrosion-resistant substance, which is an industrial raw material and anti-rust material for construction. Applying a layer of paint on the surface of the pipeline can extend the service life of the pipeline.

We also have many products about Hydraulic jacking system and Pipe spool fabrication solution, welcome to consult us!

We are halfway through 2022, and we sold nearly 200 hydraulic lifting machine in the first half of the year, so we are looking forward to the sales expectations of hydraulic lifting machine in the second half of the year.

Projects already under discussion

Regular customers from the past

New customers via online platforms such as Google Stand alone

Projects already under discussion

The largest hydraulic lifting machine project we are talking about is 40 hydraulic lifting machine and 10 tank welders that the salesman is talking about. After the unremitting efforts of colleagues and the support of technical staff, the customer has placed an order to us, the hydraulic lifting machine is in an orderly production.

Regular customers from the past

According to our past experience, our old customers will place orders with us again. Because most of our customers are professional tank contractors, each year will undertake a considerable number of tank construction projects. Hydraulic lifting machine is an inevitable machine used in tank construction, in order to save labor costs and protect the safety of staff. We promise to serve our customers with our best attitude and product quality. What we do most is always repeat business

New customers via online platforms such as Google Stand alone

Due to objective reasons such as the epidemic situation, we cannot visit customers abroad as we did before, and customers cannot conveniently visit factories in China. Therefore, we have developed more ways to develop and contact customers, such as Google Independent website, Alibaba International website, Made in China and other online platforms, so that customers around the world can see and understand our products online anytime and anywhere. Through these channels, we have come into contact with many new customers. I believe that customers will see and trust us through our professional ability and quality products.

WINCOO ENGINEERING CO., LTD has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Pipe spool fabrication line is mainly suitable for industrial pipelines. It is widely used in food pipelines, beverage factories, wineries, natural gas, sewage treatment pipes, petroleum, ventilation pipes, construction, bridges, aviation and many other industries. It can be seen that pipe spool fabrication line has many irreplaceable advantages!

 

Here is the content list:

l What are the performance characteristics and advantages of pipe spool fabrication line?

l What are the functional advantages of pipe spool fabrication line?

l What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?

 

What are the performance characteristics and advantages of pipe spool fabrication line?

There are two methods for manufacturing pipe spool fabrication lines, one is "less welding" and the other is "welding". The raw materials of pipe spool fabrication line are pipes, pipe fittings, flanges and forgings. There are various demands such as carbon steel, stainless steel and alloy steel.

 

The solution of pipe spool fabrication line requires strict quality parameters, from raw materials to final welding quality and size. Usually the drawings are provided by the customer, which can be used for manufacturing or copied into suitable manufacturing drawings.

l Achieve 80% automated manufacturing rate

l Equipped with a short-tube lean manufacturing software management system to achieve a productivity of 0.25manhour/DI

l Reduce customer's manufacturing costs

l Guarantee customer's processing quality

l Enhance customer competitiveness

 

What are the functional advantages of pipe spool fabrication line?

Pipe spool fabrication line can save manufacturing, inspection and testing costs. It is widely used in chemical, pharmaceutical, winery, petroleum, food, automobile, paper, air-conditioning and other industries.

 

①　By using prefabricated spools, it is easier to manage quality, accuracy and tolerances compared to on-site.

②　The pipe spool fabrication line can minimize production delays.

③　By using the pipe spool fabrication line, the problem of insufficient manpower can be overcome to a certain extent.

④　The pipe spool fabrication line will reduce assembly time, thereby ensuring a reduction in project cost and time.

⑤　Users of pipe spool fabrication line have almost no investment in manufacturing and testing equipment.

⑥　Radiographic testing, PMI, MPI, ultrasonic testing, hydraulic testing, etc.

⑦　Manufacture and processing under the strict supervision of third-party inspectors.

⑧　The pipe spool fabrication line avoids on-site rework, avoids power dependence, time delay and ensures

⑨　Better security.

 

What are the outstanding advantages of the pipe spool fabrication line provided by WINCOO?

Any pipe spool fabrication line can allocate several efficient and reliable welding processes to ensure welding quality. Generally, WINCOO can provide customers with a variety of welding processes and related automatic and mechanical welding equipment.

 

l Using CNC equipment parts processing, high product precision

l The machine is sturdy and durable, with low maintenance probability

l Using Siemens motor, Pearl River reducer and other brand accessories, high performance;

l Fully automated, simple operation, continuous production, high efficiency;

l The pipe production speed is 15% faster than the peers, and the output is high;

l The production cost is low, the material waste is less, and the pipe yield rate can reach more than 98%;

l We have professional designers and planners to customize different solutions for each of our customers with different requirements, and help customers make more reasonable suggestions for production line layout and production management.

l Provide technical documents and technical support for mechanical installation, maintenance, operation, etc.

l Provide machinery-related transportation information, be responsible for cargo loading and handling transportation related procedures, and always pay attention to cargo safety and logistics information.

l In terms of after-sales service, we have 5 professional after-sales service teams, all of whom have more than 10 years of manufacturing and adjusting machines. They are responsible for the installation, commissioning and after-sales service of the domestic and foreign machines we sell. They can deal with problems in time and better Guarantee the normal production of customers.

l Provide product warranty for one year (within the scope of equipment warranty, man-made damage is not guaranteed, and vulnerable parts are not guaranteed); provide paid services after the warranty period.

l Provide our limited space for short-term storage of the company’s products ordered by customers, and mail transportation on behalf of them.

l With the aim of serving customers well, we always insist on serving our customers well and helping them achieve profit as soon as possible.

 

Especially on the basis of the project of "short construction period and heavy workload", WINCOO developed the "container pipe spool fabrication line and workstation".

 

In this original mode, "Cutting/Chamfering", "Assembling", and "Automatic Welding" are integrated into a separate container for easy transportation. Through the logistics system, each container is connected scientifically to improve efficiency, and can also meet the requirements of pipeline manufacturing and improve comprehensive competitiveness!

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