In recent years, large-scale pipeline projects have started one after another, and the level of mechanical equipment of pipeline construction solutions has been steadily improved. However, the management of pipeline construction equipment on the construction site has not kept up with the speed of pipeline engineering and mechanical equipment updates, resulting in a high rate of equipment failure and maintenance on the construction site. High cost, low technical performance and low utilization rate. In response to these situations, explore standardized maintenance in the management of pipeline construction equipment.
Here is the content list:
l Regarding the maintenance status of pipeline construction equipment at the construction site.
l What are the specific measures to achieve standardized maintenance of pipeline construction equipment?
l How can companies ensure the effective implementation of pipeline construction equipment maintenance procedures?
l Objective conditions cause pipeline construction equipment maintenance to be unable to be carried out normally. Pipeline construction has a large geographic span, harsh construction environment, and increased equipment component wear, which directly affects the stability and reliability of the equipment, causing the mechanical equipment to lose basic performance and fail to operate normally. In addition, the current project schedule is very tight. In order to catch up with the schedule and grab the schedule, it is difficult to keep up with the daily maintenance of pipeline construction equipment.
l Subjectively neglect.The subjective factor that causes the on-site pipeline construction equipment maintenance to be unable to be carried out normally is that the relevant units and management personnel do not pay attention to the equipment management. In many construction companies, the management of the company, project management, and construction crews do not pay much attention to the management of pipeline construction equipment, believing that the equipment is just a tool for wear and tear during the construction process, which emphasizes use rather than maintenance. Many construction projects and construction units arbitrarily extend the maintenance cycle of pipeline construction equipment, reduce the grade of accessories and lubricants, so that the overhaul cycle of the engine is shortened due to human factors, project maintenance costs increase, and the cycle of equipment failures is prolonged. The technical performance of pipeline construction equipment has severely declined.
l Weak technical management capabilities.The quality of equipment maintenance has declined. First of all, many on-site management personnel's understanding of on-site maintenance of pipeline construction equipment is still at the level of "replacement of the three oil filters", and the maintenance of the engine, chassis and working devices is not included in the pipeline construction equipment. Maintenance plan in progress. Secondly, the equipment operators and maintenance personnel do not have a high level of basic skills and cannot complete the overall overhaul of pipeline construction equipment with high quality.
Repair and maintenance of pipeline construction equipmentt is very important. First of all, we must regularly check, maintain and replace vulnerable parts. WINCOO will provide manuals with the machine, such as high-performance pipeline construction equipment, automatic pipeline construction equipment, small pipeline construction equipment, high-precision pipeline construction equipment, easy-to-maintain pipeline construction equipment, etc. The following are specific measures:
① In view of the low maintenance quality of pipeline construction equipment, by compiling comprehensive, meticulous, and highly operable procedures, not only can we clarify what tasks the pipeline construction equipment operators and maintenance personnel need to do daily maintenance and secondary maintenance, but also tell them How to work.
② While compiling maintenance procedures for pipeline construction equipment, the company also compiled checklists for standardized maintenance and management of various types of pipeline construction equipment, making it the main basis for management departments at all levels to inspect pipeline construction equipment, and unify inspection standards and assessment scores. Standards to facilitate the recording, filing and review of equipment inspections and inspection results.
① Personnel training. Strengthen the learning and training of pipeline construction equipment supervisors,managers, and maintenance personnel to change their concepts, fully understand the importance of maintenance to the use of equipment, and cultivate long-term perspectives and implementation of pipeline construction equipment maintenance, and completely avoid the first phase The situation where the project "eaten" a batch of pipeline construction equipment. Through regular learning and training, the standardized equipment maintenance procedures are deeply rooted in the hearts of the people, and become the working guidelines and working habits of operators and repairers, rather than the work requirements of the superior management department. Through learning and training, to a certain extent, the sense of responsibility and dedication of managers at all levels has also been improved.
② Innovate the system of deciding people and machines. In order to mobilize the enthusiasm of equipment operators to rationally use pipeline construction equipment, earnestly maintain pipeline construction equipment, and sincerely care for pipeline construction equipment, the company strictly implements the system of determining personnel and equipment, and integrates the personnel and equipment management information system to control the attendance and equipment of the operators. The intactness of the pipeline construction equipment is linked together, and the man-hours for equipment maintenance are included in the actual man-hours of the operator.
① Increase the intensity of rewards and punishments for pipeline construction equipment inspection. In order to ensure the implementation of the standardization of pipeline construction equipment on-site maintenance, the company pays special attention to the intensity of inspection rewards and punishments for pipeline construction equipment when revising the management system.
② Link the maintenance of pipeline construction equipment with bonuses. In order to motivate the construction unit to use and maintain the pipeline construction equipment, the project department regards equipment maintenance as an important assessment index when formulating the economic responsibility system assessment, guiding the construction unit to use the maintenance pipeline construction equipment rationally, controlling the construction progress and avoiding the problem to the greatest extent.
In order to ensure that pipeline construction equipment maintenance procedures can be effectively implemented, the company has formulated corresponding management systems and adopted specific measures to supervise the implementation of these systems.
l Divide maintenance responsibilities. In the management system, the corresponding responsibilities of equipment operators, pipeline construction equipment maintenance personnel, unit equipment managers, and project pipeline construction equipment managers are clarified, and these responsibilities are written into the maintenance procedures manual of each type of equipment, so that all levels of pipeline construction equipment Managers can see what they should do every day and how to record their work in the maintenance procedures.
l Promote standardized pipeline construction equipment maintenance procedures. Implement standardized equipment maintenance organization processes in each construction project to ensure smooth equipment maintenance channels and optimize the maintenance force of the entire project.
l Establish a professional maintenance team. The project department mobilizes skilled fitters, electricians, and repairers to form a professional maintenance team, which is conducive to the unified scheduling of maintenance forces for the project, and ensures low failure rate and high utilization of pipeline construction equipment.
What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!
The tank hydraulic jacking system is generally equipped with safety protection devices such as anti-falling, overloading, power failure, etc., rail-type external power unit, using hanging chains or cross bars at the entrance and exit of the table, guardrails and lifting platform operating warning lights or warning bells, when the door is opened Many functions such as a safety switch to close the circuit of the elevator platform. The tank hydraulic jacking system is extremely convenient and convenient for the operator to multi-point control of each working layer, jog or safe mode operation.
Here is the content list:
l Analysis on the application performance of the tank hydraulic jacking system.
l About the general layout of the tank hydraulic jacking system.
l The application environment analysis and prospect of the tank hydraulic jacking system.
The tank hydraulic jacking system product has a solid structure, large carrying capacity, stable lifting, simple and convenient installation and maintenance, and is an economical and practical low-floor replacement elevator ideal cargo conveying equipment. According to the installation environment and use requirements of the tank hydraulic jacking system, different fixed hydraulic jacks can be selected, and different optional configurations can be selected to complete the task of lifting objects and achieve better results.
If the tank hydraulic jacking system requires a large size, a fixed double-span hydraulic lift can be used. The double-span type has stable lifting, large carrying capacity and simple operation. It is widely used in vehicle maintenance, kilns, chemical plants, equipment supporting, etc. Industry use.
The tank hydraulic jacking system is suitable for installation and use under various environmental conditions indoors and outdoors. It can be installed in a closed hoistway or between open floors, in a concave foundation pit or on a flat ground according to usage requirements.
Due to the height of the building or work shelf, the size and weight of the objects carried by the tank hydraulic jacking system, and other requirements for use, there are many uncertain factors for its model. When the models shown in the list are not suitable for use requirements, the elevation, carrying capacity, platform area, etc. of the lifting platform can be combined according to the actual use environment and operating requirements to achieve the desired use effect.
Tank hydraulic jacking system is a kind of cargo lifting equipment with good lifting stability and wide applicability. It is mainly used for production line, automatic line transportation of goods with height difference on a certain section, material on-line and off-line, workpiece assembly and other lifting operations.
According to different working requirements and use environments, different tank hydraulic jacking system forms, power forms, control methods and other additional accessories can be configured. The tank hydraulic jacking system has a compact and stable structure and can adapt to high frequency continuous operation. The high stability of lifting can satisfy the stable lifting of large tonnage cargo. The tank hydraulic jacking system is equipped with a hydraulic system with anti-attachment and overload safety protection to ensure safe operation. Any configuration of rollers, balls, turntables, etc. can meet the requirements of different working conditions.
The oil tank hydraulic jacking system is a special hydraulic lifting platform for cargo transportation. It is mainly used for cargo transportation between various working layers such as warehouses, garages and workshops. Tank hydraulic jacking system has the advantages of wide applicability, large carrying capacity, safe and stable hoisting, and simple installation and maintenance. It is an economical and practical ideal cargo transportation equipment!
Before using the fuel tank hydraulic jacking system, you should fully check whether the metal structural components and appearance are intact, whether the sound is normal when running at no load, whether the brake is reliable for heavy load testing, whether the safety limits and protection devices are intact, and the most indispensable Is the safety device reliable?
Here is the content list:
l What are the operational safety requirements for tank hydraulic jacking system?
l What is the safety device of the tank hydraulic jacking system?
l Specific operating rules for tank hydraulic jacking system.
1. Tank hydraulic jacking system drivers and signal personnel must be specially trained
2. Pay attention to whether the tower type learned by the tank hydraulic jacking system driver is consistent with the actual tower type
3. Implement a dedicated person and plane to manage tank hydraulic jacking system, captain responsibility system, and strict handover system
4. The newly installed tank hydraulic jacking system or the tank hydraulic jacking system after overhaul must be commissioned according to the instructions.
5. Keep a safe distance between tank hydraulic jacking system and overhead transmission lines
6. Applicable fire extinguishing equipment should be equipped in the driver's cabin of tank hydraulic jacking system
The installation of tank hydraulic jacking system shall not use aluminum conductor and screw steel as grounding body or underground grounding wire. The wires connected by bolts must have one end. There are three main ways to ground:
① The grounding body adopts regular grounding piles, or 33*4.5 long 1.5m steel pipe, or 70*70 long 1.5m angle steel.
② The grounding plate is made of steel plate or other ductile metal plate, with an area of 1 square meter and a depth of 1.5m from the ground.
③ Copper conductors with a cross-section of not less than 28 mm or steel conductors with a cross-section of not less than 50 mm are buried in the wire slot, and the buried length is determined by the grounding resistance.
In the above three methods, the cross-sectional area of the copper wire drawn from the grounding body should not be less than 25. If the soil is poorly conductive, sodium chloride (table salt) can be buried in the soil. Then fill it with water. For the tank hydraulic jacking system, each rail must be grounded, the two rails should be connected by a wire, and the two rails should also be electrically connected.
l About tank hydraulic jacking system safety device:
1. A safety device that prevents the sling on the hook from slipping off automatically.
2. Install a compression spring sheet at the opening of the hook head to close the opening. This spring sheet can only be pressed down and cannot be turned up after the sling is put in. It can prevent the sling of the tank hydraulic jacking system from falling off automatically.
3. Drum safety device: An effective measure to prevent accidents caused by improper winding of the steel wire rope beyond the drum.
4. A steel bar is welded outside the drum to restrict the wire rope to only move within the drum.
5. Fixed foundation: The digging trench is 600mm deep, concrete is poured on the lime soil, the surface is smooth, and there are waterproof and grounding protection measures.
Before use, check that the metal structural parts and appearance are in good condition, the sound is normal when running under no load, the brake is reliable in the heavy load test, the safety limit and protection devices are complete, and the action is sensitive and reliable before operation.
When operating each controller, it should be operated step by step, and it is strictly forbidden to operate over gear. When changing the direction of rotation, the operating handle should be reset to zero, and the motor should stop rotating before reversing the operation. Strive for stability, and it is strictly forbidden to start and stop.
During the operation of the tank hydraulic jacking system, if any abnormality of the machinery is found, it should be shut down immediately for inspection, and operation can only be carried out after the fault is eliminated.
It is strictly forbidden to work with a certificate, and it is strictly forbidden to work after drinking. It is strictly forbidden to use the travel switch to replace the parking operation. It is strictly forbidden to work in violation of regulations, leave the work post or give the machine to others to drive.
When loading heavy objects, you should leave the ground at a certain distance and check that the brake is reliable before proceeding.Insist on "ten" not hanging. After the operation is completed, the box should be powered off and the machine should be "crossed"!
Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication solutions/equipment, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.
Here is the content list:
l About the service tenet of WINCOO's pipe spool fabrication line.
l What is the scope of after-sales service of WINCOO's pipe spool fabrication line?
l Quality assurance of WINCOO's pipe spool fabrication line.
We have the ability to provide feasible pipe spool fabrication line solutions to support customers to obtain shorter project execution time, less man-hour costs, more efficient construction methods and higher quality in the project bidding stage.
According to the customer's facility space availability, we can research and provide matching configurations on the project schedule to ensure that the pipe spool fabrication line production schedule meets the project requirements!
We set up a technology center for pipe spool fabrication line to absorb industry talents while importing ISO9001 standards. We introduce advanced foreign equipment. All of this comes from our desire to deliver more and better pipe spool fabrication line to you!
In order to let you feel more of our services, WINCOO purposefully built a three-in-one daily service system of market management office, marketing service office, and special dealers. No matter where you are in the country, as long as you need pipe spool fabrication line, you can enjoy our close service at any time.
In order to solve your technical and quality difficulties during the construction of the pipe spool fabrication line, WINCOO has set up a technical service department to provide you with pipe spool fabrication line technical services anytime, anywhere!
Dare to issue a written pipe spool fabrication line service promise, and see the quality and credibility of the pipe spool fabrication line from one side. Consumers cannot afford to buy a pipe spool fabrication line without a written commitment. The general brand pipe spool fabrication line has complete after-sales service. Whether it has a 50-year quality guarantee on the warranty, and at the same time, it is necessary to see whether it is a double warranty.
The manufacturer is responsible for all compensation for losses caused by quality problems. In the construction of the pipe spool fabrication line, it is time to find a manufacturer with double warranty. 50 years of product quality and construction quality. Only with such a promise can consumers buy with confidence, buy comfortably, and use them with satisfaction. As long as you follow the correct purchase channel, you can buy a reliable pipe spool fabrication line! What is more? WINCOO also provide customers with various pipeline construction solutions!