Flexible Rails Track Pipe Tank Welding Tractor with Oscillate Torch Holder

Traditional tank welders are expensive, bulky and unable to weld deep into the tank, and some corner and floor welding is done by more portable tank welding tractor.Today we are going to introduce a simple, portable and cheap welding tractor.

• A detailed introduction of tank welding tractor

• Main features of tank welding tractor

• Major component of tank welding tractor

The tank hydraulic jacking system is mainly used for vertical tank top to tank bottom construction, and can also be used for jacking or lifting of large work pieces. It is a closed or meshed hoist way enclosed by a building or light steel structure and uses a hydraulic drive to drive the top of the cylinder.

 

Here is the content list:

l The tank hydraulic jacking system is classified according to the standard of walking mechanism.

l Tank hydraulic jacking system classified according to structural characteristics standards.

l The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.

 

The tank hydraulic jacking system is classified according to the standard of walking mechanism.

It can be divided into mobile tank hydraulic jacking system and fixed tank hydraulic jacking system.The mobile tank hydraulic jacking system can run on a special track, has good stability, can walk with load, and has high work efficiency, so it is widely used in construction and installation projects.

 

The fixed tank hydraulic jacking system is divided into two types: attached jack-up type and inner-climbing type according to the different installation positions. The attached jack-up tower crane can rise as the building rises and is suitable for high-rise buildings.

 

Tank hydraulic jacking system classified according to structural characteristics standards.

It can be divided into pitch luffing tank hydraulic jacking system and trolley luffing tank hydraulic jacking system.The tank hydraulic jacking system of the pitch luffing jib tower does not achieve luffing by lifting and lowering the boom. Its advantages are: it can give full play to the effective height of the boom, the mechanism is simple, and the disadvantage is that the minimum amplitude is limited to the maximum amplitude About 30%, it cannot be completely close to the tower body, and the load rises and falls with the boom during luffing, and the luffing with load is not allowed.

 

The trolley luffing boom tower tank hydraulic jacking system relies on the trolley installed on the horizontal boom track to achieve luffing. Its advantages are: a large luffing range, the load trolley can approach the tower body, and it can change with load. The disadvantages are that the force of the boom is complex, the structure requirements are high, and the boom and the trolley must be on the upper part of the building, and the installation height of the spire is 15-20 meters higher than the roof of the building.

 

 

The tank hydraulic jacking system is classified according to the standard of the tower structure rotation mode.

It can be divided into down-turn tank hydraulic jacking system and up-turn tank hydraulic jacking system.The tank hydraulic jacking system of the lower slewing tower crane is equipped with the slewing support and the main mechanism of the balance weight at the lower end. Its advantages are: less bending moments on the tower, low center of gravity, good stability, convenient installation and maintenance, but the disadvantages are correct The slewing bearing has high requirements and the installation height is limited.

 

The upper slewing tower tank hydraulic jacking system has the slewing support, balance weight, and main mechanisms at the upper end. Its advantage is that since the tower body does not rotate, the lower structure of the tower body can be simplified and the jacking and joints are convenient.

 

The disadvantage is that when the building exceeds the height of the tower, the rotation of the tower crane is restricted due to the influence of the balance arm. At the same time, the center of gravity is higher, the wind pressure increases, and the weight increases, which increases the total weight of the whole machine.

We also have many products about Pressure vessel fabrication solution and Pipe spool fabrication solution, welcome to consult us!

Tank welding machines are actually transformers with lower external characteristics, which convert 220V and 380V alternating current into low-voltage direct current. Electric welding machines can generally be divided into two types according to the output power source. Therefore, tank welding machines can be divided into many types according to different characteristics.

 

Here is the content list:

l Tank welding machines are classified according to power characteristics.

l What types of tank welding machines does WINCOO have?

l What are the classifications of tank welding machines based on the market industry?

 

Tank welding machines are classified according to power characteristics

One type of tank welding machine is AC power and the other is DC power. A DC welding machine can be said to be a high-power rectifier. It is divided into positive and negative poles. When AC power is input, it is transformed by a transformer, and then rectified by the rectifier, and then outputs a power source with reduced external characteristics.

 

The output terminal will produce huge voltage changes when it is switched on and off the tank welding machines. When the two poles are short-circuited momentarily, the arc is ignited, and the generated arc is used to melt the electrode and welding material, and after cooling, the purpose of combining them is achieved. Welding transformers have their own characteristics. The external characteristic is the sharp drop in voltage after the electrode is ignited.

 

What types of tank welding machines does WINCOO have

WINCOO provides automatic tank welding machines for tank manufacturing applications. Unlike other tank welding machines on the market, WINCOO AGW comes standard with a dual drive system and other features unique to our machines.

 

This automatic submerged arc welding system can reduce on-site tank welding time by 40% and reduce welding defects by increasing the arc on time. These models run directly on the fuel tank and carry the operator, eliminating the need for scaffolding, while ensuring the comfort and safety of the operator.

 

Due to the modular design, tank welding machines are suitable for single-wall or double-wall storage tanks constructed from top-down or bottom-up. Our design allows us to provide customized units for special applications.

 

EGW vertical gas-electric tank welding machines are highly efficient automatic welding equipment, which can control the improvement of the welding frame according to the current feedback closed loop. In a water-cooled forced welding seam, the main feature of a forming is the thickness from 10mm to 50mm.

 

The liquid level of the molten pool is automatically controlled, and the wire length is automatically adjusted. Small size, light weight welding frame and easy to update flexible modularization, easy to use. Widely used in petroleum, chemical, blast furnace thick plate welding and shipbuilding industries.

 

What are the classifications of tank welding machines based on the market industry

There is no authoritative classification method for the classification of tank welding machines. The following classification is mainly based on the simple classification of the industry use on the market:

1. The tank welding machines mainly used by industrial and mining enterprises are: AC arc welding machine, DC electric welding machine, argon arc welding machine, carbon dioxide shielded welding machine, butt welding machine, spot welding machine, submerged arc welding machine, high frequency welding machine , Flash butt welding machine, pressure welding machine, butt welding machine, laser welding machine, AC welding machine and DC welding machine

2. There are two types of DC tank welding machines: one is to install rectifier components on the basis of AC motor, and the other is DC generator. DC welding machines mainly weld non-ferrous metals and pig iron. The AC welder mainly welds steel plates.

3. Argon arc welding machine, carbon dioxide protection welding machine, high frequency welding machine, flash butt welding machine. The argon arc welding machine and carbon dioxide shielded welding machine can mainly weld thin plates and non-ferrous gold layers below 2mm. The flash butt welding machine mainly connects copper and aluminum joints and other objects, and the high-frequency welding machine mainly welds steel pipes in the pipe factory.

4. Submerged arc welding mainly welds thick steel structure materials such as steel structural parts, bridge H steel, and I-beam beams.

5. Gas shielded welding: argon arc welding, carbon dioxide shielded welding, will not be oxidized when welding under the protection of gas, melting welding is firm, non-ferrous metals, thin materials can be welded.

6. Laser welding machine: can weld the leads inside the transistor.

7. Butt welding machine: the iron ropes and other objects on the anchors of the cable chain factory are mainly welded. It can be docked with Yuangang etc.

8. Multifunctional tank welding machines.

9. Spot welding machine.

10. Butt welding machine.

11. Bolt welding machine.

12. Carbon dioxide and ammonia gas welding machine.

 

Wincoo Engineering Co. Ltd (WINCOO) is committed to providing customers, manufacturers, and companies with the most suitable tank welding machines, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industrial fields.

 

The tank welding machines we provide are not only suitable for automatic tank welding machines for tank manufacturing. Unlike the existing tank welding machines on the market, the MSHW series comes standard with a dual drive system. Tank welding machines are suitable for the inner and outer welding of single-layer or double-wall storage tanks from top to bottom or bottom to top. Greatly reduce welding defects and save tank installation costs!If you want to know more about high-quality pipe spool fabrication lines, you can also contact us at any time.

Tank welding machine is the process of joining metal parts using various fusible alloys. The melting point of the solder is lower than that of the material to be soldered, so that the part will end the soldering through inter molecular contact on its surface without being melted.

 

Here is the content list:

l What is the working principle of tank welding machines?

l What is the purpose of using tank welding machines?

l What are the application significance of tank welding machines?

 

What is the working principle of tank welding machines?

Tank welding machines can be divided into soft welding and hard welding. The temperature of soft welding is lower than 450℃, and the temperature of hard welding is higher than 450℃. Hard welding is usually used for metals such as silver, gold, steel, copper, and its welding point is much stronger than soft welding, and its shear strength is 20 to 30 times that of soft welding. The above two types of thermal connections usually use the term soldering, because in both cases molten solder is written into two elongated gaps between the clean and close solid metal surfaces of the device.

 

Tank welding machines ensure the continuity of the metal. On the one hand, two metals are connected by bolts or physical attachments to each other, showing a strong metal whole, but this connection is not continuous. Sometimes if there is an oxide insulating film on the metal surface, they may even Right or wrong physical contact.Another disadvantage of mechanical connection compared with welding is that the contact surface continues to oxidize, resulting in an increase in resistance. In addition, vibrations and other mechanical shocks can also loosen the joint. Welding eliminates these problems. The tank welding machines do not move relative to each other, the contact surface will not be oxidized, and the continuous conduction method can be maintained.

 

What is the purpose of using tank welding machines?

Tank welding machines welding is a process of fusion between two metals, mainly for the purpose of dissolving some of the metal in contact with the solder in the molten state, and the surface of the metal being welded often has a thin oxide film that cannot be dissolved by the solder. The flux is used to remove this oxide film. The tank welding machines welding process usually includes:

l 1) Melting of the flux to remove the oxide film on the surface of the welded metal;

l 2) Melting the solder makes the impure substances and lighter flux suspended in it float to the surface;

l 3) Some dissolve some metal connected with solder;

l 4) Cool and end the melting of metal and solder.

 

Through temperature changes, humidity, vibration, etc., even a bad solder joint can cause some or all of the system to lose control. There are countless welding points in the equipment, and the reliability of these welding points should even be higher than the equipment itself.

 

For the purpose of using tank welding machines, research in this area has led to the addition of knowledge of materials and their properties, and many developments have been made in the possible welding processes. Welding technology is an accompanying technology.

 

With the development of the electronics industry, more useful packaging technologies and smaller components will certainly continue to emerge. Welding technology will also continue to be developed to meet the needs of the electronics industry and environmental issues. This is why welding is becoming more and more professional for technology professors who work in the electronics industry today!

 

What are the application significance of tank welding machines?

The auxiliary equipment of the tank welding machines includes gas welding glasses to prevent the operator from being damaged by the ultraviolet, infrared or other rays generated by the welding arc or other welding energy, the mask to protect the eyes, face and neck of the welder during arc welding, white work clothes, welder gloves and protective guards.

 

l Energy efficient.

The energy saving of the electric welding machine is embodied in two aspects: energy saving at no load and energy saving at load. According to relevant statistics, in 2008, the demand for tank welding machines in the domestic welding industry was 890,000 units. If all electric welding machines are used, it can directly save 43,000 tons of copper, 64,000 tons of steel, and save 680 million KW.H of electricity. It saved 566,500 tons of coal, 10.34 million tons of water, and reduced 1,144,500 tons of CO2 emissions. It can be seen that vigorously promoting tank welding machines has huge economic and social benefits.

 

l Stable performance

Since the working frequency of the tank welding machines is above 20KHZ, it has a faster response speed, and the droplet transfer can be subdivided into multiple stages for control. For CO2 gas shielded welding, spatter can be greatly reduced. For pulsed melting pole MIG/MAG welding, the stability of jet transition can be effectively controlled, and the droplet transition and the movement of the wire feeding mechanism can be combined to further control the melting. During the dripping transition process, a good weld formation is obtained and the welding performance is stable. These are things that traditional rectifier welding machines cannot do.

 

l Centralized control

The tank welding machines uses a large number of digital controllers such as single-chip microcomputer, DSP, FPGA, etc., and realizes the network communication between multiple welding machines or the upper computer and the welding machine through Ethernet and field bus. It not only solves the problem of coordinated operation of multiple welding machines, and facilitates centralized control in the welding process, but also realizes the setting or monitoring of remote welding machine parameters, making remote fault diagnosis and maintenance of tank welding machines possible.

Jul 18, 2022 · Save 50% or more at Amazon. 347 other Amazon coupons and deals also available for July 2022.

Milling is a cutting process that uses a milling cutter to remove material from the surface of a work piece. The milling cutter is a rotary cutting tool, often with multiple cutting points.As opposed to drilling, where the tool is advanced along its rotation axis, the cutter in milling is usually moved perpendicular to its axis so that cutting occurs on the circumference of the cutter.

Rent equipment from Sunbelt Rentals. With over 14,000 types of equipment and 950 locations, we can help with your project. Browse products

The Digital Enterprise helps manufacturers and machine builders with battery production and recycling From customized, small-scale production to huge gigafactories, most of the boom in lithium-ion batteries comes from the upsurge in electromobility.