The solution of container tube coil production line is to prepare the installation. It is less difficult to prefabricate, so try to make pipe sections that can be prefabricated on the floor, which can speed up construction progress and reduce construction difficulties.
What is the production capacity of the solution of container tube coil production line?
What kind of equipment do we need for the solution of container tube coil production line?
What is the installation process in the Solution of Container Pipe Spool production line?
Production capacity: 36.000 diameter inch/year
Applicable tube diameter: DN50-600
Applicable pipe length: 0-12m
Applicable tube weight: 0-12T
Bevel shape: U, V, Double-V
chamfer speed: ≦5min (DN200 SCH40)
Conveyor speed: 2-20m/min
Automatic welding rate: ≧60%
Production rate: 50%-80%
Design software: PDSOFT PSFMS
Management software: PDSOFT PSFMS
The Pipe Spool Fabrication Line consists of seven steps: blasting→cutting→chamfering→adjusting→welding→non-destructive testing→paint spraying.
1. Blasting machine
We need to know the size, weight, material and degree of cleanliness of the workpiece, then we can offer you the suitable machine.
2. Cutting machine
There are three types of cutting machines: band saw cutting machine, 5-axis CNC burning and plasma cutting and profiling machine, as well as cutting and chamfering in one.
We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.
①Bandsaw machine is cold cutting, suitable for carbon steel, stainless steel, there are four lines 2-24 '', 8-32 '', 12-48 '' and 24-60 ''. It's PLC control, with fixed length function.
②5AXIS CNC Burning and Plasma Cutting and Roll Forming Machine is hot cutting, suitable for carbon steel. It's also PLC control.
③Cutting and chamfering in one is cold cutting, and there are three lines: 2-16 '', 2-12 '' and 2-8 ''.
3. The groove shape of bevel facing machine is J, U, V, X etc. It is a PLC or CNC control. 48'', 24-48'' and 24-60''.
We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.
4. Fitting-up machine
5. Welding machine, the welding process is root pass→filling→capping, there are two kinds of welding machines: split type and cantilever type.
6. Non-destructive testing is NDT, there are three testing methods: RT, UT and X-Ray.
7. Paint spraying can be reached through the spray booth.
We need to know the size and shape of the workpiece, then we can offer you a suitable machine.
The installation sequence in the solution of container pipe spool production line is the process of installing the prefabricated pipe sections and pipe equipment (valves, flow meters, etc.) at the position coordinates indicated in the drawing. It is generally installed in connection with equipment or steel construction. As a rule, it is better to prefabricate and assemble: a group of three, a master, a welder and a mechanic, sometimes a crane is required. First, the prefabricated pipe piece is pulled to the position to be installed, and then begin welding and installing according to the direction, flow direction, size, coordinates and orientation specified in the drawing. After completion, the installation is completed, and then the mounting installation is carried out, the pressure test is deleted and the work can be delivered.
Wincoo Engineering Co., Ltd (WINCOO) has been focused on developing and producing solutions for the manufacture of container tube coils for several years, and is committed to providing perfect service to every customer around the world.
Because the pipe spool fabrication line is very smart, pipe spools are used in almost all industrial applications. The specific part of the pipe spool fabrication line can be arranged in various sizes and shapes of the target application area. Therefore, the most common application areas of tubing can be divided into: household applications, industrial applications (factories), medical applications and construction applications.
Here is the content list:
l What are the application characteristics of pipe spool fabrication line?
l What are the areas of use of pipe spool fabrication line?
l What does the pipe spool fabrication line meet the needs of the application?
The pipe spool fabrication line is a component that can be welded or assembled to each other to form the entire pipeline system. Before discussing the application of pipe spool fabrication line, it is best to start with the understanding that the pipe is a straight longitudinal pipe used to transport fluid.
However, spools are pipes with complex shapes composed of different sections. They are used for prefabricated parts produced by pipe spool fabrication line, including shot blasting machines, pipe cutting machines, beveling machines, pipe fitting machines, pipe welding machines and other equipment.
Use of pipe spool fabrication line
① Residential use: cold, hot water and heating for houses and villas.
② Public buildings: water supply and floor radiant heating for public buildings such as office buildings, markets, theaters, and military camps.
③ Transportation facilities: piping for airports, passenger stations, parking lots, garages, and highways.
④ For animals and plants: piping for zoos, botanical gardens, greenhouses, and chicken farms.
⑤ Sports facilities: cold and hot water pipes for swimming pools and saunas.
⑥ Sanitary use: piping for water supply pipes and hot water pipes.
⑦ Other: industrial water pipes.
Features of pipe spool fabrication line
⑧ Good flexibility
⑨ Corrosion resistance, water scale
⑩ High temperature and high pressure resistance
⑪ long life
⑫ Easy and fast construction
The pipe spool fabrication line is a component that can be welded or assembled to each other to form the entire pipeline system. In modern engineering applications, the pipe spool fabrication line is used to transport required materials almost anywhere.
Domestic applications: Most domestic applications use steel pipe systems because of their mechanical durability and high corrosion resistance. The material of the short tube is domestic (domestic) stainless steel. The entire piping system of the house consists of stainless steel pipes and spools.
Industrial applications: Energy and certain raw materials are transported through the use of complex spool systems. Factories usually produce by-products such as exhaust gas and liquids. These exhaust gases and liquids must be removed from the production area. Therefore, these substances can also be removed through the pipeline system. In industries where space constraints can cause difficulties, some complex spool systems are the first choice. In addition, extremely long pipeline systems are also used for energy (oil, natural gas, etc.) transportation. These extra-long pipe systems have spool sections of various sizes and shapes.
Medical applications: Simple pipe spool fabrication line are even used in surgical and dental applications. The biocompatibility of the tubing used is the most important criterion in medical applications. Therefore, compatible pipe spool fabrication lines are used for bone healing or medical processing applications.
Construction applications: Pipes are one of the most common areas of use. For high strength, the required pipe material is usually selected as steel. When the foundation of the building is too weak to support the building, steel pipes are used as the support element of the building. In some architectural works, only complex spool systems are used for construction. The pipe spool fabrication line is also used to build ships and refineries.
Pipe spool fabrication line components can be divided into large and small straight pipes and accessories. In addition, accessories can also be divided into flanges, tees and elbows. These different components are widely used for other needs.
The pipe spool fabrication line must meet some essential requirements to generate effective fluid flow. Therefore, the complex pipe spool fabrication line must have high flexibility, cycle life, pressure rating, chemical resistance and corrosion resistance.
For example, pipe spool fabrication lines are commonly used in oil refineries and crude oil transportation lines. The sharp bend of the pipeline will change the type of oil flow from laminar to turbulent. Therefore, the turbulence of oil may cause corrosion and corrosion of the system.
These corrosion problems can be identified from the horseshoe-shaped cracks. Since these crevices remove material from the surface, they can cause leakage in the pipe spool fabrication line and are harmful to oil pipelines. Therefore, for the required pipe spool fabrication line application, the correct selection of materials and components is essential to the safety of the system!If you want to know more about high-quality tank welding machine products, you can also contact us at any time.
The pipe spool fabrication line has unique structure, high degree of automation, convenient operation, stable and reliable continuous production. The pipes produced by this pipe spool fabrication line have moderate rigidity, strength, good flexibility, creep resistance, environmental stress cracking resistance and good thermal welding performance, and have become the first choice for urban gas pipelines and outdoor water supply pipes. However, there are still some problems when using the pipe spool fabrication line.
Here is the content list:
l Failure of the production line and corresponding measures.
l Computer system failure and corresponding measures.
l Pipe spool fabrication line failure and corresponding measures.
l The outer surface of the pipe spool fabrication line is rough
① Adjust the pipe spool fabrication line of process temperature: reduce the cooling water temperature, the best cooling water temperature of the PE pipe is 20~25℃
② Check whether the waterway is blocked or the water pressure is insufficient;
③ Check whether the heating ring of the barrel, head, etc. is damaged;
④ Adjust the water flow of the sizing sleeve;
⑤ Please consult the raw material supplier for the raw material parameters of the batch;
⑥ Check the mold core temperature, if it is higher than the die temperature, reduce the mold core temperature;
⑦ Clean the mold;
l Grooves appear on the outer surface of the plastic pipe
① Adjust the water outlet pressure of the sizing sleeve, and balance the water output;
② Adjust the nozzle angle in the vacuum forming box to evenly cool the pipeline;
③ Check the mold, sizing sleeve, cutting machine and other hardware for debris and burrs;
l There is a jitter ring inside the pipe spool fabrication line
① Adjust the water outlet of the sizing sleeve to make it even.
② Adjust the vacuum degree of the second chamber so that the vacuum degree of the rear chamber is slightly higher than that of the front chamber;
③ Check whether the vacuum seal is too tight;
④ Check whether the tractor is shaking;
⑤ Check whether the host output is even;
l The outer diameter of the pipe spool fabrication line is out of tolerance
① Adjust the vacuum to change the size of the outer circle;
② Adjust the traction speed to change the outer ring size;
③ Correct the size of the inner hole of the sizing sleeve;
l Uneven wall thickness of pipe spool fabrication line
① Adjust the wall thickness of the mold; adjust the nozzle angle in the vacuum setting machine and spray box to uniformly cool the pipeline.
② Adjust the water outlet of the sizing sleeve to make it even.
③ Disassemble the mold, check whether the screws in the mold are loose, and then tighten it again;
Computer system failure
When the computer is turned on or running, pipe spool fabrication line is not allowed to enter the test state.
l Problem 1: The tensile strength and toughness are poor. The tensile strength curve of pipe spool fabrication line should have obvious yield strength and greater elongation, while poor plastic pipes are usually fragile, low elongation and easy to break.
l Problem 2: Poor impact resistance. According to the GB/T5836.1-92 standard, the drop hammer impact test was tested. After years of testing, it was found that the pass rate was only less than 50%, and many pipe spool fabrication line were even damaged by 10 times.
l Problem 3: The softening temperature is low and it is easy to deform after being heated. It is shown in the test performance, that is, the Vicat softening temperature is relatively low (less than 79). Some manufacturers only increase the amount of filler during the compounding process to increase the softening temperature.
This can indeed increase the softening temperature, but will greatly reduce the other properties of the pipe, especially impact resistance, tensile strength and toughness. Therefore, in order to increase the softening temperature without reducing or seldom reducing other properties, attention must be paid to the selection of additives, the ratio of raw materials, the production process and the production machinery, Can not be taken lightly.
Pipe spool fabrication line is tested in accordance with the national standard GB/T10002.1-1996, and its hydraulic inspection performance standard value requirements are relatively high, which puts forward high requirements for enterprises that produce pipe spool fabrication line. The eccentricity problem is one of the common plastic pipe problems, which will result in large uneven wall thickness of the produced plastic pipes, which not only causes waste of raw materials, but also makes it difficult for the water pressure test performance to meet the requirements.
The operation of the pipe spool fabrication line has a great impact. Therefore, this requires manufacturers not only to match the materials well, but also to install online testing equipment so that qualified companies can adjust the size deviation of the plastic pipe at any time.
When using the tank welding machine, the operator puts the lamp tube into the fixture, presses the start button, the two pressing cylinders descend to position the workpiece in the ultrasonic mold cavity, and then the ultrasonic welding head acts to trigger the ultrasonic wave, and the welding head carries out the workpiece. After welding and welding, the cylinder drives the upper die to reset, the pressing cylinder rises, and the operator takes out the workpiece to complete one operation.
What are the characteristics of automatic vertical welder?
What is the working principle of tank welding machine?
What is the working effect of tank welding machine?
Automatic vertical welder is high-efficiency automatic welding equipment that uses current feedback closed-loop control of vehicle lift. The thickness of the welded joint can be up to 50mm at one time. Mainly used for thick plate welding in petroleum, chemical, blast furnace, shipbuilding and other industries. EGW vertical gas electric welding machine is a kind of high-efficiency automatic welding equipment improved according to the current feedback closed-loop control welding trolley. The main feature of automatic vertical welder is that the thickness is from 10mm to 50mm in one pass of forced water cooling. At the same time, the molten pool level is automatically controlled, and the wire extension length is automatically adjusted. Small size and light weight welding trolley, flexible and modular, easy to update and easy to use. Widely used in petroleum, chemical, blast furnace thick plate welding and shipbuilding industries.
In most cases, the EGW used in the tank welding machine uses carbon dioxide gas as a protective gas, but sometimes pure argon, argon carbon dioxide mixed gas, argon oxygen mixed gas, and argon helium mixed gas are used. Welding wire is often made of flux wire that creates slag and provides an aesthetically pleasing weld, but sometimes solid wire is used.
Tank welding machine surrounds the molten pool with the base metal end and copper lining or refractory lining material, and can perform vertical upward welding while preventing dripping of molten metal, so it can be welded in a single pass (single operation) Welding of thick plates. Its applications include welding of vertical butt joints such as ship side outer panels, bridge construction, storage tanks, pressure vessels, etc.
Tank welding machine is usually used for welding thicker materials such as low carbon steel and medium carbon steel, and can also be used for welding austenitic stainless steel and other metal alloys. The thickness of the plate is 12~80mm the most suitable. If it is larger than 80mm, it is difficult to obtain a sufficient and good protective effect, resulting in pores in the weld, uneven penetration and incomplete penetration. The length of the welded joint is generally unlimited. Single-layer welding is the most commonly used welding method, but multi-layer welding can also be used.
Complete after-sales service, WINCOO ENGINEERING CO., LTD can provide online and offline technical support, not only video guidance, but also on-site guidance, want to know more about high efficiency pipeline construction equipment, horizontal pipeline construction equipment, stainless steel pressure vessel, etc.