The application of steel in engineering, construction and life is more and more, and most of the time it needs steel of various shapes, such as rectangle, round, or other shapes. At this time, professional steel cutting machines are needed. Today we introduce to you is dedicated to the factory cutting machine.
●CNC Flame Cutting Machine
●CNC flame & plasma cutting machine
●CG Multi-head strip cutting machine
●XCF-1200 portable digital control flame cutting machine
Standard configuration is 2 CNC cutting torches and 9 strip cutting torches, also can special design according to customers’ requirements. With auto-ignition,auto-lifting,auto-piercing,auto-cutting,powder-spay,printing,cooling with water, re-cutting, dynamic graphic-tracing display, auto-height control for torch as options. Closed loop control for servo system. No clearance transmission for gear and gap, and with automatic acceleration and deceleration, cutting sequential control, art parameters set-up and kerf - compensation function.
CNC flame & plasma cutting machine is a kind of high-efficient and high-precise multi-head cutting and transverse straight-end cutting, and it also can do other geometric shape cutting. The gantry type structure design can ensure the high strength and rigidity. It equipped with Japanese Panasonic full-digital AC servo driving system and German Neugart reducer, it runs steadily and cutting with a high precision.
This kind of machine is adopting oxygen gas supply with high efficiency; it can be designed with different number of cutting torches according to customer’s requirement. It can process several plants in one time, with the function of longitudinal multi-head cutting and transverse straight-end cutting. Equipped with imported transducer to stepless speed adjustment, the adjustment range is large and it can move safety.AC frequency conversion governor or AC servo is adopted in driving system.
XCF-1200 can cut not only manually as a semi-automatic car but also automatically. It is the portable type when the cutting range is within 1200mm.It likes the gantry type digital control cutter to cut any complex plane figure. It is mainly used for flame cutting as well as may be configured the plasma cutting. The vertical guide of the main machine adapts the imported precision double axis straight line guide; the horizontal guide is made of the precision transmission system and the aluminum alloy sections with stable transmission and high precision. The CNC control system which is produced by Sino-US joint venture has the advantages of high reliability and strong anti-jamming, it is easy to master jacking programming. It can do either the manual programming for the simple figure or the automatic jacking programming for the complex figures.5.7 inches LCD, so it is visual and easy to learn. The machine is widely applied to plate-cutting of manufacturing industry such as automobile, shipbuilding, engineering machinery, petrochemical industry and pressure vessel etc.
The above is our WINCOO several cutting machine types, the specific product content welcome you to enter our website to browse.
In any construction project involving the pipe spool fabrication line, the pipe spool fabrication line needs to be properly planned, planned and executed according to the design requirements. In order to maintain the integrity of the pipe spool fabrication line, ensure the normal operation of various projects and minimize accidents, it is necessary to ensure the highest quality of work in the pipeline manufacturing process. In this article, we will explore more details about pipe spool fabrication line.
Here is the content list:
l What is the pipe processing workshop of the pipe spool fabrication line?
l What are the pipe manufacturing specifications of the pipe spool fabrication line?
l What are the steps of pipe spool fabrication line?
The pipe spool fabrication line workshop is basically a workshop, and all pipe spool fabrication line are developed here. Generally, all pipe spool fabrication lines used for spool preparation are performed in the workshop using skilled pipe manufacturers.
In large-scale pipe manufacturing plants, pipe spool fabrication line is the best economical way to reduce on-site installation costs. The pipe manufacturing workshop provides all equipment, tools and manpower, and the quality of the pipe shaft is high.
The pipe spool fabrication line specification is an engineering document that provides all the guidelines that the reel manufacturer should follow. The pipe spool fabrication line provides the minimum requirements for preparing detailed workshop drawings and manufacturing, as well as the requirements for inspection and testing. It lists all applicable codes and standards.
The pipe manufacturing process of pipe spool fabrication line requires the assembly of pipes and pipe fittings according to the spool diagram. The pipe spool fabrication line manufacturer must consider the size of the components, because transportation may become a problem. In this case, sub-components are an effective way to transport large projects. Follow the steps below to complete the pipeline manufacturing:
l Marking and cutting:
According to the requirements of the design drawings, marking should be carried out and confirmed by the relevant supervisor before cutting. Pipe cutting is usually performed as follows:
① Carbon steel pipe-through gas cutting and grinding.
② Alloy steel pipe-cut by grinding or flammable.
③ Stainless steel tube-by grinding or plasma cutting.
Use dye imprinting, paint marking or marking to transfer the heat of the pipe to the cut piece before cutting the pipe spool fabrication line.
l Final preparation:
In the next step, final preparation (chamfering) and assembly are carried out in accordance with the approved specifications and WPS.
l Welded pipes:
Extra precautions must be taken to ensure that the longitudinal seams on the connecting pipe spool fabrication lines are not aligned in the butt weld. The spacing between the seams must be at least 100 mm apart, and branch connections should also be cleared. Take care to ensure that the longitudinal seams are not resting on the steel structure.
l Welded pipes and fittings:
The pipe spool fabrication line and fittings used for assembling are then placed on a temporary pipe bed and properly fixed and supported. Next, check the quality assembly of the device. After receiving the inspection gap, the joints will be welded by qualified welders.
l Detailed information marking:
Use metal paint marks to mark various detailed information near the joints: pipeline number, component heating number, joint number, assembly inspection signature, welder number, visual inspection signature and welding date. The spool number of the pipeline is marked with a paint mark, and an aluminum label is tied to the spool.
l Heat treatment:
According to the specific requirements of the project, preheating and PWHT will be carried out in the workshop or on-site.The pipe spool fabrication line is then transferred from the pipe workshop to the laying area.
Perform non-destructive inspection according to the requirements of project specifications or guidelines. After receiving the NDT permission, the spool will be released for installation/painting, with a release notice. Spools rejected in the NDT process are identified with yellow and black labels and sent for repair. NDT has tested the repaired welding area again as needed.
After painting, the quality control will be inspected on site and recorded in the prescribed format. After the paint inspection, loosen the spool for installation.
l Manufacture of stainless steel pipe:
The manufacture of pipe spool fabrication line is usually carried out in the workshop, and the isolation area is carbon steel and alloy steel. Equipment and tools used for CS manufacturing shall not be used for SS. SS tools must be distinguished by marking only "For Stainless Steel". For stainless steel materials, stainless steel tools will be used for grinding, brushing and clamping.
For protection and temporary storage until installation, all flange convex surfaces of the completed pipe section are equipped with plywood shutters, and the end of the valve core should be equipped with an appropriate cover.If you want to know more about high-quality tank welding machine products, you can also contact us at any time.
The gas-electric vertical welding used by tank welding machine is a fully automatic control ascending system with a special flux-cored wire, and CO2 gas shielding for vertical butt welding to weld vertical or near-vertical welded joints.
What is tank welding machine?
How many kinds of tank welding machine?
What is the preheating method of tank welding machine?
Large storage tank automatic welding machine, large storage tank is used to store oil, natural gas, and other energy. This kind of tank because the body is too big, cannot be formed at a time, are made of steel plate, splicing. So the welding machine is needed in the splicing process. Manual welding is the simplest and most direct method, but because of its high cost and low welding speed. So automation equipment has been widely used. Large tank automatic welding equipment, we are also known as tank automatic welding machine, the following for you to introduce several commonly used automatic welding machine: horizontal welding machine, vertical welding machine and Angle flat welding machine.
The so-called horizontal welding machine is a kind of welding machine that welds steel plates horizontally in the storage tank prefabrication.
The so-called vertical welding machine is a kind of welding machine that welds steel plates vertically in the storage tank prefabrication.
The so-called Angle flat welder is a welder that welds the bottom plate and the corners in the storage tank prefabrication.
After the arc of the welding rod of the tank welding machine is started, the arc is slightly elongated. In the state that the arc is not extinguished, the end of the welding rod is melted and a few droplets fall down. At this time, the welding rod has reached the normal burning state. At the same time, the use of the tank welding machine The heat generated by the arc heats the weld start. If it is found that the surface of the spot-fixed weld at the start of the weld begins to show signs of melting, the electrode will press the arc towards the lower edge of the spot-fixed weld, and then weld upward; The electrode reduces the welding speed slightly and turns the arc upwards. At this time, the electrode pauses for a while, and the rear edge of the weld joint is broken down in advance, and a molten pool and a molten hole are formed, and the formed molten hole must ensure that the blunt edge of both sides is 1.0~1.5 mm. At this time, the seam has been connected, and the electrode can be welded normally.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. WINCOO ENGINEERING CO., LTD provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc. Complete after-sales service, we can provide online and offline technical support, not only video guidance, but also on-site guidance, want to know more about high efficiency pipeline construction equipment, horizontal pipeline construction equipment, stainless steel pressure vessel, etc.
The tank welding machine can automatically and continuously weld the front and back sides of the cell according to the set requirements. The welding belt is automatically fed and cut automatically during welding, and the battery string is automatically received after the welding is completed. Welding methods include infrared lamp welding and high-frequency electromagnetic induction welding.
What are the working characteristics of tank welding machine?
What are the advantages of tank welding machine?
What should the welder pay attention to when using the tank welding machine?
Tank welding machine belongs to fusion welding, which uses laser beam as energy to impact on weldment joints.
The laser beam of the tank welding machine can be guided by a flat optical element (such as a mirror), and then the beam is projected on the welding seam by a reflective focusing element or a mirror.
Tank welding machine is a non-contact welding process, no need to pressurize during operation, but inert gas is required to prevent oxidation of the molten pool, and filler metal is occasionally used.
Tank welding machine can be combined with MIG welding to form laser MIG composite welding to achieve large penetration welding, and the heat input is greatly reduced compared to MIG welding.
(1) The laser beam of the tank welding machine can be focused on a small area, and can weld small and closely spaced components.
(2) Tank welding machine can weld a wide range of materials, and can also join various dissimilar materials with each other.
(3) Tank welding machine is easy to perform high-speed welding by automation, and can also be controlled by digital or computer.
(4) When welding thin materials or thin-diameter wires, it is not as easy to melt back as arc welding.
(5) Tank welding machine is not affected by magnetic field (arc welding and electron beam welding are easy), and can accurately align the weldment.
(6) Tank welding machine can weld two metals with different physical properties (such as different resistance).
(7) Tank welding machine does not need vacuum or X-ray protection.
(8) If perforated welding is used, the depth-to-width ratio of the weld bead can reach 10:1.
(9) Tank welding machine can switch the device to transmit the laser beam to multiple workstations.
1. Prevent the tank welding machine from splashing metal to cause burns and fires.
2. Prevent the harm of arc light radiation of tank welding machine to human body.
3. To prevent some harmful gas poisoning.
4. When welding pressure vessels, prevent welding explosion.
5. When working at heights, wear seat belts and helmets.
6. Be careful to avoid electric shock accidents.
WINCOO ENGINEERING CO., LTD has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.
Rolling machine is a kind of equipment that uses working rollers to bend and shape sheet metal materials. It can shape parts with different shapes such as cylindrical parts and conical parts. It's very important processing equipment.
What are the precautions for using the rolling machine?
What are the structural characteristics of the rolling machine?
What cleaning measures are available for the rolling machine?
(1) Automatic center alignment.
Roll forming of the sheet metal is mainly completed by the rolling effect of the rolling machine. When the sheet is fed into the rolling machine, it must be ensured that the front edge of the sheet is parallel to the outer circumference of the roll, so that the rolled parts have high precision and high quality. The automatic center alignment process of the blade in the automatic feeding device is mainly completed by the servo motor driving the center alignment rod. Then the sliding device pushes the sheet to the feeding position of the rolling machine and waits for the sheet to be rolled.
Given the peculiarity of the plate shape, the vacuum suction receiving device is mainly used for plate transport. The plate rolling machine can roll plates of different sizes. Therefore, the position of the suction cups in the vacuum suction cup receiving device of the automatic feeding device must have a suitable adjustment function to be suitable for handling plates of different sizes.
(3) The speed and stability of the handling process.
In order to meet the working rhythm of the sheet metal bending machine and the safety of the handling process, the automatic feeding plate handling process should have better speed and stability to prevent overshooting and vibration during the handling process.
The automatic feeding device of the sheet bending machine is mainly composed of a sheet metal carriage, an actuator, a sheet metal transfer mechanism and an auxiliary mechanism. Sheet metal trolleys are used for storing sheet metal to be rolled. The main function of the actuator is to transport the sheet metal to be rolled up on the sheet metal trolley to the feeding platform. The transportation process of sheet metal is mainly applied to the Cartesian coordinate manipulator and vacuum suction cup receiving device. In industrial automation systems, it is often necessary to pick up and transport workpieces, and vacuum suction cups are widely used as vacuum manipulators.
1. Clean the components of the sheet metal rolling machine, especially the connection place;
2. When assembling the sheet metal rolling machine, the principle should be followed from the inside to the outside, first down and then up;
3. During assembly, the use of the same assembly tools or observe assembly work in the same orientation;
4. During the assembly process, the transmission should be carried out in strict accordance with the design drawings, and the dimensions and specifications should be strictly checked.