pipe spool fabrication line details- China Factory Manufacturers Suppliers

Pipe spool fabrication line refers to the manufacturing (cutting, chamfering, welding) of metal pipes and elbows to manufacture pipelines or pipeline structures, which are commonly used in the oil and gas industry and offshore industries. The pipe spool fabrication line actually prepares all the tube ends from the manufacturing tube to the tube and from the tube to the elbow. Next, describe in detail what is the pipe spool fabrication line?

 

Here is the content list:

l What are the performance characteristics of the Pipe spool fabrication line?

l What is the industry standard for pipe spool fabrication line?

l What is the specific solution for Pipe spool fabrication line?

 

What are the performance characteristics of the Pipe spool fabrication line?

The first thing to understand is that most pipe spool fabrication lines are manufactured in tube shaft manufacturing workshops where there are cutting, sawing, beveling and welding machinery. WINCOO provides a full range of pipe spool fabrication solutions, pipe beveling machines for pipe shaft production lines and automatic devices for GMAW pipe welding.

 

l The specific basic configuration of Pipe spool fabrication line is as follows:

①　Gathering pipeline system

②　Multiple sets of pipe cutting and bevel processing workstations

③　Multiple sets of mechanical pipeline assembly workstations

④　Multiple sets of pipeline automatic welding workstations

⑤　Establish more logistics transportation system or transportation system

⑥　One set of steel pipe frame

 

l The specific performance characteristics of the Pipe spool fabrication line are as follows:

①　Production efficiency: extremely high (hoisting by bridge crane, beveling by high-speed pipe cutting and beveling machine, and welding by automatic welding station)

②　Applicable industries: petroleum, natural gas, oil refineries, petrochemicals, onshore and offshore, chemical engineering, nuclear power plants, shipbuilding, power stations, energy, aviation. It is especially suitable for the on-site tube shaft production line prefabrication system.

③　Production capacity: 20,000~150,000 DI per month (or depending on the size of the archive or the configuration of the machine), which reduces the manpower input, improves the level and efficiency of the pipe spool fabrication line, and saves more costs.

 

Input voltage	380V50HZ	pipe diameter	DN150-600
rated power	3 kW	wall thickness	6-50 mm
Application materials	Carbon steel, stainless steel, alloy steel	suitable length	200 mm to 12000 mm
range	Tube Pipe elbow Pipe flange Pipe tee	reorganization	electric
		Oscillation	electric
		Before and after walking	electric
		Rotating flange	electric
support system	Railcar, two cars, 7.5m track, carrying capacity: <= 6T
Efficiency team	400-600 inches in diameter / 10 hours

 

In addition, WINCOO also provides fixed mechanical equipment to prepare pipe ends with smooth and accurate chamfering to prepare for welding before manually or automatically welding pipe to pipe or bending pipe. We can provide you with a suggested tool set to get the correct pipe spool fabrication line!

 

What is the industry standard for pipe spool fabrication line?

In addition to the production of pipe spool fabrication line, WINCOO also produces pipe benders, roll grooving machines, and pipe welding machines. We also provide customized solutions to the engineering department. We are the global leader of pipe spool fabrication line and the leading provider of pipe spool fabrication line. We develop and use proprietary welding technology for computer applications for material control, production planning and pipe spool fabrication line.

 

Formulate industry standards for pipe spool fabrication line:

l Able to supply multiple large projects

l Can choose to use multiple facilities while maintaining a point of contact

l Fully integrated to meet customer material requirements, pipe manufacturing and module assembly

l Online access to the "real-time" status of manufacturing

l Standardized quality plan for all McDermott factories

l Energetic workforce, with unions and open shops

 

What is the specific solution for Pipe spool fabrication line?

Pipe spool fabrication line is a process of welding pipe components (such as pipes, elbows, tees, flanges, etc.) into the engineering piping system in strict accordance with the design requirements of customers. We strategically have facilities using the most advanced technologies and processes on a global scale.

①　The most advanced 1G TIG, 1G MIG and other automated welding processes

②　Induction and cold bending

③　Robot cutting and welding

④　Indoor painting

⑤　Non-destructive inspection and heat treatment

⑥　Real-time online spool tracking

⑦　Color-coded barcode shipping label

 

Our mission is to establish strong partnerships with customers and provide comprehensive and information-rich services through product knowledge and maximum competitive efforts.

 

Our commitment to the technology investment of the pipe spool fabrication line ensures that the performance and reliability that meet the project execution requirements are improved. Through our main material distribution department, we can purchase materials globally and directly in the factory, while maintaining a large amount of standard inventory, project pre-purchase and invoicing materials!

What is more? WINCOO also provide customers with vairous pipeline construction solutions!

 

In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipe spool fabrication line, we have developed a movable pipe spool fabrication line, which has been used in PetroChina, Sinopec, and China National Chemical Corporation. So, what are the precautions for the quality inspection of the pipe spool fabrication line?

 

Here is the content list:

l About the quality inspection content of the pipe spool fabrication line.

l The product parameter mark on the pipe spool fabrication line.

l How to inspect the pipe spool fabrication line?

 

About the quality inspection content of the pipe spool fabrication line.

The pipe spool fabrication line consists of a work station for pipe beveling, a work station for pipe mechanical assembly, a work station for automatic pipe welding, a steel structure work station frame that can be quickly disassembled, a trolley railing system and a light rail to form a transportation system.

 

The testing items of the pipe spool fabrication line include: density, melt mass flow rate, hydrostatic pressure, ring stiffness, flatness, ring flexibility, thermal stability, volatile content, moisture content, carbon black content, carbon black dispersion, Pigment dispersion, gas component resistance, rapid crack propagation resistance component analysis, component content detection, etc.

 

The product parameter mark on the pipe spool fabrication line.

The comprehensive performance of pipe spool fabrication line will reach a high level in China:

1. In the detailed design, China's most advanced "Pipe Manufacturing Design System" software is used to realize the rapid drawing of the pipe spool fabrication line. After the IDF interface module is configured, the design data of the PDS and PDMS design institutes can be directly shared, so a "seamless combination" is realized between design and construction.

2. In the manufacturing management, the domestic first-class "pipe manufacturing and installation management system" software is used to realize all-round information management of the entire pipe spool fabrication line manufacturing process.

3. Pipe spool fabrication line groove adopts a reliable pipeline groove mobile workbench, two of which are used for pipe groove.

4. Roller bed type pipe plasma cutting and beveling machines have been used to cut pipes and form bevels in one step through thermal cutting and processing.

5. An efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine are used to cut the pipe and machine the bevel according to the working procedure.

6. The unique mobile workstation for pipe mechanical assembly in China has been used for weld assembly to mechanically assemble pipe shaft welds.

7. Cover pipe welding adopts advanced automatic pipe welding movable workstation, pipe spool fabrication line automatic welding machine is used to realize efficient automatic cover pipe welding of pipe shaft.

8. The logistics transportation adopts the light rail transportation system, the station frame and the trolley railing system. The light rail transportation system is used for long-distance mechanical logistics transportation, and the station frame is used for transportation. The overhead railing system is used for container internal and external logistics transportation.

9. The pipe spool fabrication line project has a production capacity of 3000 inches/year and a day's production capacity of 1000 inches/day, which meets the huge engineering demand for prefabricated pipelines.

How to inspect the pipe spool fabrication line?

Pipe spool fabrication line has now been widely used in all aspects of people's lives, and unqualified pipes directly affect people's quality of life and health. At the beginning of 2014, some media exposed the problem of individual companies using recycled waste to produce drinking water distribution pipes and fittings, which had a bad social impact. So how to enter the site to inspect the pipe spool fabrication line?

 

The material, specification, model and quality of the pipe spool fabrication line and pipe fittings should meet the current national product standards and design requirements.The appearance quality of the pipe spool fabrication line should not only meet the requirements of its product standards, but also the following requirements:

 

l There are no defects on the surface such as cracks, shrinkage holes, slag inclusions, folding, heavy leather, and rust or dents that do not exceed the negative deviation of the wall thickness;

l The thread surface is intact without damage, and the flange sealing surface is flat, smooth, without burrs and radial grooves;

l The gasket has no aging deterioration or delamination phenomenon, and no defects such as wrinkles on the surface.

l Inspection quantity: all inspections. Check the factory inspection report and certificate.

l Inspection method: observe and inspect.

l The size, wall thickness and allowable deviation of the pipe spool fabrication line should meet its product standards and design requirements.

l Inspection Quantity: 20% of the products of each specification and model are randomly checked by the number of pieces, and no less than 1 piece

l Inspection method: measure with steel ruler and vernier caliper.

 

For the pipe spool fabrication line belonging to one of the following conditions, sampling shall be conducted by the supervision engineer, and the inspection and re-inspection shall be carried out by a qualified inspection unit. The re-inspection results shall meet the current national product standards and design requirements.

What is more?  WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!

Solution of container pipe spool fabric line refers to pipeline design, prefabrication management, pipeline cutting, pipeline groove processing, welding, logistics, anti-corrosion paint, pipeline flaw detection and other work in a fixed area.

• What are the characteristics of the work of the solution of container pipe spool fabrication line?

• What was the reason for choosing the solution of container pipe spool fabrication line?

• What does the solution of container pipe spool fabrication line include?

What are the characteristics of the work of the solution of container pipe spool fabrication line?

In the solution of container pipe spool fabrication line, mainframes are stored in containers for easy transport from site to other sites. At the same time, containers protect the host from harsh environments. If the project site changes, the entire system can be easily transported to the new site, saving the user's investment. The convenient handling system saves a lot of handling time and greatly improves work efficiency. The scientifically designed handling system, each host PLC control system and mature WPS program make the whole system easy to operate and maintain. Qualified test weld results and efficient manufacturing efficiency make the system cost-effective.

What was the reason for choosing the solution of container pipe spool fabrication line?

1. The solution of container pipe spool fabrication line uses a high-efficiency pipe cutting band saw and a fixed radial pipe end beveling machine to cut and mechanically bevel the pipes according to the process.

2. The original mobile pipeline mechanical assembly workstation in China is used for welding seam assembly, and the pipe welding seam is assembled mechanically.

3. The cover welding adopts the advanced automatic welding pipe mobile station and the automatic pipe welding machine to realize the efficient automatic cover welding of the pipe string.

4. The logistics transportation adopts the light rail transportation system, the station frame and the tram railing system. Light rail transportation systems are used for mechanized logistics transportation over long distances. The station frame is used for transportation to realize short-distance logistics transportation between stations. The trolley railing system is used for internal and external logistics transportation of containers.

5. The production capacity of the solution of container pipe spool fabrication line project can reach 3000 inches/year, and the one-day production capacity can reach 1000 inches/day, which can meet the needs of large-scale projects of prefabricated process pipes.

What does the solution of container pipe spool fabrication line include?

Solution of container pipe spool fabrication line generally refers to some mechanical equipment for processing pipes, such as cutting machinery for pipes, beveling machines for processing grooves, and welding technology between pipes and pipes Some welding machines, as well as some auxiliary series of driving equipment, of course, some logistics conveying equipment, many pipeline prefabrication now also include some management software developed for the software development of some pipeline prefabrication equipment, you can see the virtual Three-dimensional images, intuitively see the renderings. Some field pipe prefabrication solutions provide convenience and solutions for many manufacturers' problems in processing places.

Based on the great client’s facility and the site space availability, Wincoo Engineering Co., Ltd WINCOO are able to design matched configurations on project schedule, quality, cost and productivity to guarantee production pace in accordance with project requirement

Hydraulic jack is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. Next, we will introduce several types of hydraulic jack for you.

●Advanced hydraulic jack

●Simple unfixing Holding -latch hydraulic Jack

●Simple chain type hydraulic jack

Advanced hydraulic jack

T Series Hydraulic Tank lifting device is a large-scale equipment specially designed for the national oil reserve project developed suitable steel giant silo tank inversion welding process engineering.

Features: This type of device is a two-stage single-acting hydraulic cylinder (hydraulic jacks) for VTOL work force or return required from back position, it can not use for horizontal work. Structured compact device, Safe and stable, easy to operate, load adjustable, quick installation, high synchronization accuracy.YT Series Hydraulic Tank lifting device is "dragged five" Oil supply: Each pump station connected to the hydraulic cylinder 5; thus avoiding excessive tubing traditional centralized oil brings. Leakage points more than the disadvantages, to ensure that environmental pollution to a minimum.

Simple unfixing Holding -latch hydraulic Jack

Hydraulic lifting device (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking hydraulic jack and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters hydraulic jack, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.

Simple chain type hydraulic jack

chain type hydraulic jack is composed of one-stage double-acting hydraulic cylinder, pulley block, load-bearing chain and oil way etc. Moveable pulley is used to enlarge chain stroke, i.e. traveling distance of the cylinder is 1/2 of lifting distance of the chain. It applies to inverted installation and construction of various large tanks (steel) and various tanks.

Advantage:

1. Hydraulic lifting is stable, safe and reliable. Due to the adoption of unified hydraulic control and single or partial (several) adjustment, the whole lifting process is relatively stable. The hoist is provided with synchronizing valve and hydraulic lock to prevent sliding and falling of the tank or heavy loads, which are caused by power failure and fracture of oil tube. Hydraulic lifting is stable, safe and reliable. 

2. Construction quality is ensured. As the hoist is provided with synchronizer and adjustable function, lifting height can be controlled accurately. Due to above reasons, quality of the tank is ensured. 

3. The equipment is easy to operate. Construction environment is good and work efficiency is high. 

4. The equipment is well-adapted. As long as the number of hydraulic hoists is increased or decreased, the whole set of equipment can be applied to the inverted hydraulic lifting construction of large storage tanks with different volumes ranging from several thousand cubic meters to tens of thousands cubic meters. 

5. The hydraulic pump station and the hydraulic hoist are placed in the tank for easy operation. Finally, a door-closing plate is reserved to move the equipment out of the storage tank, and the door-closing plate is group welded well. 

6. The hydraulic pump station can be controlled singly or jointly, and has strong construction adaptability and excellent technical performance price ratio. 

7. Short construction period, low cost and good economic benefit. Due to the high degree of modernization and the fast lifting speed of the complete set of equipment, it has low construction cost and good economic benefit. This technology is truly characterized with convenient and centralized control, simple operation, safety and reliability (no falling), accurate control of weld clearance and lifting height of heavy objects, which can ensure the quality of the project, save labor and reduce costs, and achieve remarkable economic benefits.

These are the three types of hydraulic jacking system of our company. Our company Wincoo Engineering Co.,ltd is a hydraulic machinery manufacturing company integrated with design, development, production and sales, which mainly manufactures YT advanced hydraulic jack,LYT-type chain-type hydraulic hoist, SQD unfixing holding-latch hydraulic hoist and supporting products. Such products are mainly used for inverted lifting and installation of steel storage tanks. Founded in 2003, after years of concentrated scientific research and development, the company obtained the patent certificate of "Utility Model Hydraulic Hoist’ issued by "China National Intellectual Property Administration", and the right to use the trademark of "WINCOO" in 2008, so as to enable products of Wincoo Engineering Co.,ltd to quickly become Chinese brands.

The installation of pipeline construction equipment is one of the necessary steps in the industrial field, and the installation and construction of pipelines is a very important stage in project construction. Next, take an example to analyze the operating requirements of pipeline construction equipment.

 

Here is the content list:

l Introduction of welding engineering vehicles in pipeline construction equipment.

l Introduction of pipelayer in pipeline construction equipment.

l How to maintain pipeline construction equipment after construction?

 

Introduction of welding engineering vehicles in pipeline construction equipment.

Mainly introduce the operating requirements of pipe layers, welding engineering vehicles, counter pointers and directional drills that are frequently used and risky during the construction of pipeline construction equipment

 

l Main structure of welding engineering vehicle

Engine part, chassis running part, transfer case and universal joint shaft, generator, hydraulic boom crane, electrical control cabinet, lubrication system and cooling system.

 

l Operational safety requirements for welding engineering vehicles

Driving with a license, before entering the work of pipeline construction equipment, you should fully understand the special conditions of the work site, understand the various conditions that affect operation and sports, and adopt and formulate operation and protection measures that comply with safety regulations.

1. Keep a safe distance from hanging objects, walls, falling objects and unstable ground.

2. lt is necessary to understand the changes, visibility and weather conditions of the construction area of pipeline construction equipment. No smoking!

3. Contact relevant departments in time to learn more about the locations of public pipelines, underground cables, and water pipelines.

4. When the welder is working, put the throttle to the highest position and check that the various instrument indexes are normal before it can work.

5. Keep an adequate safety distance from wires and other pipeline construction equipment.

6. Avoid any work movement that can tilt or tip the welding truck; prevent the welding truck from working or moving on a slope that does not meet the requirements.

7. When pipeline construction equipment goes downhill, low speed must be used to prevent loss of control.

8. Electricity should follow the corresponding electrical regulations.

9. Welding vehicles are not allowed to work with faults. If there is no oil pressure, or the oil pressure is too low, the water temperature is too high, or there is abnormal noise, it should be stopped immediately for inspection and troubleshooting

10. The lifting weight of the hydraulic crane must comply with the requirements specified in the chart of the rated lifting weight curve of the hydraulic crane

11. It is not allowed to adjust the opening pressure of the safety valve of the hydraulic system at will

12. Driving is not allowed for 2 consecutive hours

13. Before using power generation pipeline construction equipment, observe the hydraulic crane and the surrounding environment, whether there are debris and tools on the crawler

14. When leaving the machine, the operating lever should be locked first!

 

Introduction of pipelayer in pipeline construction equipment.

l Main structure

Engine, crawler walking part, hoisting system, cab, counterweight, etc.

 

l Operational safety requirements

1. Before the pipe layer runs, the passageway must be cleared to facilitate traffic.

2. When the pipe layer hoisting heavy objects, it is strictly forbidden to pass above the equipment and personnel, and it is strictly prohibited to stand under the boom.

3. Stop immediately in case of emergency during work operation.

4. The command of the ground commander shall be serious and accurate, and shall not leave the work post without authorization.

5. When hoisting pipes while driving, pay attention to the side of the boom and the side of the counterweight to prevent the counterweight from reaching out and hitting obstacles.

6. When loading and unloading heavy objects, the speed should be even and stable, and should be handled gently when approaching the ground.

7. The center of the hook should be as close as possible to the center of the heavy object. The hoisting rope must be firm and reliable with sufficient bearing capacity, and the binding must be firm. Keep heavy objects as low as possible.

8. Heavy objects are not allowed to turn before leaving the ground. It is forbidden to pull heavy objects from the ground to pull up trees and lift objects buried in the ground (except when multiple pipe layers are laying pipes).

9. When walking with heavy objects hanging, the speed of forward and backward or turning should be stable.

 

How to maintain pipeline construction equipment after construction?

The maintenance of pipeline construction equipment ensures that its technical parameters within the specified life cycle meet the original design requirements; ensure that its safety performance meets the requirements of regulations and standards.

 

Daily maintenance work such as cleaning, inspection, lubrication, tightening and adjustment to prevent deterioration of pipeline construction equipment and maintain equipment performance; necessary inspections to determine the degree of pipeline construction equipment deterioration or performance degradation; to repair deterioration and restore pipeline Repair activities based on the performance of pipeline construction equipment. Requirements for operators of professional pipeline construction equipment: “Three Goods” and “Four Meetings” should be achieved.

 

Good management, good use, good maintenance, can operate, maintain, inspect, and simply repair Equipment maintenance: cross operation method. Cleaning, lubrication, tightening, adjustment, and anti-corrosion pipeline construction equipment maintenance: general requirements for "five fixed" fixed-point, fixed-point, fixed-time, fixed-quality, and quantitative maintenance

①　Strictly follow the procedures, cycles and methods specified in the pipeline construction equipment manual.

②　Different functional blocks have different requirements: power system, transmission system, electrical system, hydraulic system, lubrication system, etc.

What is more? WINCOO provide not only pipeline construction solutions, but also pipe spool fabrication solutions for customers from everywhere!

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