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What is a tank welding machine

What is a tank welding machine

Tank welding machine is a machine used to weld the steel plates of large storage tanks.Large storage tank is a kind of tank used to store oil, natural gas and other energy.
The tanks were too big to form at once, so they were welded together with steel plates.
Manual welding is the simplest and most direct method, but because of its high cost and low welding speed. So in the splicing process automatic welding machine equipment has been widely used.
At present, automatic welding technology is widely used in the welding process of large floating roof storage tanks in China, including vertical carbon dioxide shielded welding for vertical seam of tank wall, submerged arc transverse welding machine for circular seam of tank wall, submerged arc automatic flat welding for lap fillet welding and large fillet weld of tank bottom.Transverse seam submerged arc welding is a special form of ordinary automatic submerged arc welding. It is used to weld transverse horizontal straight welds and transverse horizontal girth welds. It uses small welding power supply, arc voltage and high welding speed to obtain the weld forming in the transverse direction.This machine adopts flat characteristic welding power supply, equal speed wire feeding mode, reverse connection.The welding principle is the same as the common submerged arc welding, the main difference is to solve the problem of molten metal and flux drip automatic welding machine layout.
The welding machine equipment is composed of three parts: electric control system, hydraulic system and horizontal sensing system.The electrical control system consists of a general electric control console, a local control console and an electric control cabinet.The level sensing system, each equipped with a level monitor chopper, automatically and uniformly monitors and controls the overall level precision tank rise during jacking.The hydraulic system consists of several small pump stations and a hoist, etc. (a small pump station with a hoist).Local small electric cabinet systems with electrical controls are installed in small pump stations and can be operated independently or with local manual operation on the hopper (usually adjusted separately during sewing).It can realize the overall synchronous lifting, small volume adjustment of single jack bucket, automatic jack gravity.Cooperate with automatic welder to complete the automatic welding and installation of large storage tanks.

Different types of tank welding machine

 

Automatic Girth Welder 

(top to bottom and bottom to top construction way)

 

Specification

Min Tank Diameter : 4.5M
Plate Width : 1.4-3.2M
Plate Thickness : 8-45MM
Construction Method : Top to Bottom& Bottom to Top
Welding Speed : 300-500mm/Min
Moving Speed : 2650mm/Min

Product Model

Product Model Application
Single sided girth welder MSHW-I/Z Storage tanks
Double sided girth welder MSHW-II
Jack-up Girth welder MSHW-I/D Jack Up tanks
Light girth welder/ MSHW-L Tower
Girth welder for LNG/LPG MSHW-LNG LNG&LPG Tanks

Advantage

The MSHW series comes standard with a Dual Drive System.This self-propelled submerged arc welding system can reduce field storage tank welding time up to 40%.Weld defects are greatly reduced,saving tank erection costs.The Girth Welder is applicable for top down or bottom up construction single or double wall storage tanks for inside and outside welding.

 

Electrogas welder (EGW) for vertical seam welding 

(one side welding,two side forming)

 

Specification

Min Tank Diameter : 6M
Plate Width : 1.6-3.2M
Plate Thickness : 8-80MM
Welding Speed : 0-250mm/Min
Moving Speed : 550mm/Min

Product Model

Product Model Application
Electrogas welder MEGW-I/Z Storage tanks
Multi-pass Vertical welder MMAG-I LNG&LPG Tanks And stainless steel tanks
Jack-up Electrogas welder MEGW-I/D Jack Up tanks
Self-shield electrogas welder  MEGW-S Used with self-shielded wire

Advantage

1.Welding forced water cooling, one - time molding 
2.The liquid level of molten pool is controlled automatically, and the length of welding wire is adjusted automatically 
3.Aluminum alloy track, magnet adsorption, easy to disassemble 
4.Small size, light weight, module structure, flexible and convenient to use

Automatic Submerged Arc Welding Tractor

Specification

Welding Process : SAW
Model : MLTW-P/J
Plate Thickness : 6mm and above
Plate Material : Carbon steel, Stainless Steel
Groove : Square groove, Single V groove, Double V groove, Lap joint
Dimension(L x W x H) : 800mm x 500mm x 700mm
Gross Weight : 90kg

Advantage

The tractor are mobile units can be easily transported to any workstation and adapted to fillet seam and flat seam. The modular design of the tractor make it easier to extend the units with additional devices, i.e. flux supply unit and flux recovery unit. Suitable components can be combined in an optimum way for every welding process.

The tank welding machine tutorial

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Do you know a simple and portable tank welder?

Traditional tank welders are expensive, bulky and unable to weld deep into the tank, and some corner and floor welding is done by more portable tank welding tractor.Today we are going to introduce a simple, portable and cheap welding tractor.

A Simple Tractor for Welding Storage Tank

A simple, inexpensive and easy to use straight or flexible rail welder for tank welding.

Application of the tank welding machine

1.Large vertical steel storage tank is an important oil and product storage and transportation equipment in petrochemical industry. Welding is the main process of tank construction, which is of decisive significance to the construction quality and progress.

 

2.In petrochemical enterprises for product containers, generally is a large atmospheric vault storage tank, the current development trend, this kind of tank is bigger and bigger, in manufacturing this kind of large storage tank construction difficulty is becoming more and more big, mainly for welding work harder, welding workload increase, about 50% of the total quantity, therefore, many large sized manufacturing enterprises have taken a variety of technologies. To improve welding efficiency and ensure welding quality, tank welding machine is one of the most effective technical measures.

 

3. In order to save time and reduce labor costs, tank welding machine have become the best choice for many tank contractors.

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