Roller Bench Type 2~6 Axis CNC Pipe Flame And Plasma Beveling & Cutting Machine for Pipe Spool Fabrication Line

Pipe cutting machine is an indispensable process in pipe prefabrication production line. In the process of pipeline construction, according to the scale of the site and the terrain of the field site, the pipes need to be cut into different lengths of pipes to meet the actual needs.

Next, we will highlight several models of our pipe cutting machines to meet your different needs.

1.      Roller Bench Type CNC Pipe Flame/ Plasma Beveling & Cutting Machine

Model: EPCBM-24Ab/32Ab/ 48Ab / 60 Ab

Performance features

1, On-line Performance is good (designed as per the on line equipment of the production line)

2, Each pipe beveling time is less than 2min (DN200 SCH40)

3, Cutting off & with one bevel of the pipe at simultaneously.          

4, Bevel quality is good

Technical parameters

Pipe diameter applicable	DN100-600 (φ114-630); DN150-800 (φ159-830); DN200-1200 (φ219-1219); DN400-1500 (φ406-1524)
Applicable wall thickness	≤25mm (cutting up to plasma generator) ; ≤60mm (flame cutting)
Materials applicable	Carbon steel, alloy steel, stainless steel and cryogenic steel
Cutting length	6350MM or as per request
Bevel Shape	V type
Cutting direction	Lengthwise
Roller bench
Structure	Three line roller with fixed distance
Roller bench Length	7000mm or 12000mm (or as per request)
Driving System	Servo motor + precision reducer
Rev	0-2.5M/Min (VF stepless speed adjustment)
Roller bench Material	45#,Surface bluing treatment
Rotation Accuracy	<2.0MM
Number of axis under control	2-6 Axis
	Work piece axis of rotation(X)
	Cutting the first work piece along the axis of axial movement(Y)
	Cutting torch along the axial swing axis work piece (Z)
	Cutting torch along the work piece swing radial axis (W)
	Cutting the first spindle axis vertical take-off and landing (U)
	Cutting nozzle strength out and draw back axis (V)
Trolley System
Trolley stroke	6350MM (moving lengthwise)
Cutting torch travel	700MM (up/down); 300MM (left/right)
Cutting with	Plasma cutting (can be equip for flame cutting)
Cutting Torch Angle	±45°（adjustable）for plasma cutting; ±60°(adjustable) for flame cut
Cutting Torch Quantity	One pcs for plasma cutting torch, one pcs for flame cutting torch
Angle error	<2°
Length fixing accuracy	<2.0MM
Control System	Original import IPC or SH-2000H CNC Cutting System
Length-measuring system	CNC length measuring which is included in the control system
Conveying system	Built in a conveying system equipped with a lifter; one set of conveying system can be provided additionally for bevel cutting machine if necessary and conveying can be implemented manually or electrically
Plasma Cutting power source	Hypertherm from USA (or as per customers' demands)

2. CNC Pipe Profile Cutting Machine

NC pipe Profile cutting machine mainly are consists of the control system, machine arm system, driving unit, clamp unit, support unit, guide rail, airway system, control cabinet and operation table, etc. One set of flame cutting system (including plasma cutting) is provided as the main cutting system.

Model：CNCPCM-16Ab/24Ab/32Ab/40Ab/48Ab/60Ab

Technical parameters:

Pipe diameter applicable	Φ57－Φ426/630/830/1016/1219/1524mm
Cutting Pipe wall thickness	1－25mm (plasma cutting) or as per plasma generator; 5－60mm（flame cutting）
Cutting speed	Plasma cutting speed: 50—3800 mm/min; flame cutting speed：50-750mm/min
Number of axis under control	2-6 Axis
	Work piece axis of rotation (X)
	Cutting the first work piece along the axis of axial movement (Y)
	Cutting torch along the axial swing axis work piece (Z)
	Cutting torch along the work piece swing radial axis (W)
	Cutting the first spindle axis vertical take-off and landing (U)
	Cutting nozzle strength out and draw back axis  (V)
Angle of bevel	Plasma cutting±45°（adjustable）；Flame cutting：±60°（adjustable）
Cutting Pipe length	≤6 m or12m or as per request
Max load pipe weight	15000KGS or as per request
CNC system	Original import IPC
Control way	Full CNC control with touch screen & man-machine interface
Integrated precision of the machine
Portrait Moving Error	≤±0.2mm/1000mm
Turning Angle Error	≤1° per 180°
Surface quality	Clean and no dregs
Repeat positioning accuracy of generatrix	≤±0.3mm

3. High Speed Pipe Cutting & Beveling Machine (All In One Machine)

This is a machine that integrates cutting and beveling,it can finish the cutting groove of the pipe quickly and efficiently, saving the time of two processes.

Model: EPCBM-12Ab

Performance features

1, On-line Performance is good (designed as per the on-line equipment of the production line);

2, Cutting & Beveling Speed: ≤5Min /one pcs pipe cut off with two bevels (DN200 Sch40,CS) , shall be approx 12 pieces of pipe cut per hour and approx 100 pcs of pipe cut off per day under the normal working condition, as well can be change the speed and speed control. Proposal to you had better operation the machines with two personal, one is operation machines, the other one assist to hoisting pipes and assistant works;

3, Cutting off pipe and two bevels simultaneously;          

4, Bevel quality is good;

5, It is unnecessary to cutting surplus so the material can be saved;

6, Low mobility and stationery type;

7, Used for cutting large amount of pipes dia not larger than 12”with standard wall thickness or thin wall thickness and beveling theＶ-shape bevel.

Technical parameters

Pipe diameter applicable	DN50-300mm (O.D 60-325mm)
Pipe wall thickness applicable	3-15MM
Materials applicable	Carbon steel, alloy steel, stainless steel and cryogenic steel
Bevel Shape and angle	V and 30 °(adjust to bevel angle by different special tool bits)
Structure type	A four column suspending structure is adopted. Since it is hollow, the pipe can goes into the machine directly and fixed there. The cutter rotates and cuts the pipe circumferentially with high speed
Cutting direction	Radial
Driven by	Motor
Clamping system	Clamped by air cylinder or hydraulic cylinder
Control System	PLC VF control of SIEMENS/OMRON and Touching Screen with man-machine interface of Mitsubishi
Tolerances of length	±1mm
Length-Measuring system	A mechanical Length-Measuring system could be provided if necessary so as to measuring the length of the pipes as well as cut and bevel them with the supporting of the conveying system of the cutting and beveling machine
Mechanical aligning	A mechanical lifting and lowering device is equipped to adjust automatically the center elevation of the beveling machine, so the pipes with different diameters get the same bottom elevation on the production line to get the pipes in/out of the machine easily
Conveying system	Cutting and beveling VF conveying systems driven by motor are equipped at front and rear sides of the beveling machine if necessary