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Home / Products / Tank Welding Machine / Tank Welding Tractor / CO2 Gas Protected Automatic Swing Type Tank Fillet Welding Machine

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CO2 Gas Protected Automatic Swing Type Tank Fillet Welding Machine

  • WJ-III
  • WINCOO

Product Description

WJ-III swing fillet welding machine is widely used in ships, bridges, locomotives, steel structure, petrochemical industry and other industries, suitable for a variety of welding structures, such as: reinforcement plate, rib plate, cross parts of the welding, box beam welding, etc.. Its main advantages are:
1, Reduce labor intensity and improve working environment;
2, To improve the working efficiency, it is 1.5 times of manual welding;
3, Avoid the poor quality of welding seam caused by human factors, the defect rate of manual welding is about 20%, and the automatic welding tractor will not produce welding defect rate because of artificial welding. Therefore, its comprehensive benefit is nearly 200% higher than that of manual welding;
4, High degree of automation to ensure the stability of welding quality;
5, Simple and convenient operation, do not need very skilled technical workers.
WJ-III swing fillet welding machine is improved on the basis of WJ-III hand-controlled box swing test, in order to facilitate manual operation, it has the characteristics of WJ-III type, and can further improve the welding efficiency.

Product features

1, WJ-III is swing automatic welding device, one welding can get a wider weld.
2, Swing speed, swing range, center position and left and right residence time can be adjusted, suitable for various
specifications of the weld.
3, Equipped with magnetic handle, easy installation and center alignment.
4, An induction stop switch is installed, which can automatically stop working when welded to the end of the workpiece, so that one person can operate multiple devices.
5, Small size, light weight, easy to install and move, unskilled workers can also carry out welding.
6, Permanent magnet is installed to avoid welding line disconnection during welding.
7, The control device can be disassembled and used as a remote control. It has magnetic properties and can be placed on various workpieces. It is very convenient to use.

Product Component Introduction

APPLICATION ENVIRONMENT

Suitable for all kinds of steel structure fillet welding, especially in the need of swing.

MAJOR COMPONENTS

Components: welding gun swing device, slider, welding gun handle, control box, control panel and other accessories:

1, Swing device: used to drive the welding gun for pendulum swing welding

2.  Driving part: the driving device of the trolley is composed of four magnetic wheels, helical gears, chains and sprockets
3, Slider part: used to adjust the position of the welding gun, you can fine-tune the position before and after when welding.
4, welding gun fixture: welding gun clamping device, it can adjust the Angle of the welding gun.
5, Guide wheel: device that guides the trolley along the welding line
6, Magnetic handle: For easy movement and installation, magnetic handle is installed
7, control box: All movements of the tractor can be adjusted. For details, refer to the operation method of the control panel.
8, Stop switch: When welded to the end of the workpiece can produce induction to stop the carriage work.


CONTROL PANEL INTRODUCTION


1, Knob for adjusting current and voltage: Turn the knob clockwise to increase the value (The tractor has two power plugs of 3P and 8P, when using 3P plug, the current and voltage adjustment knob is invalid, and then the current and voltage of the wire feeder must be adjusted; Current and voltage control knob is effective when using 8P plug)

2, Selection knob for welding/non-welding: the knob must be in the welding position to weld
3, Point feed: manual wire feed device
4, Walking switch: control the car walking and stopping, if the "welding/non-welding" switch is placed in the "non-welding" position, open the walking switch, the tractor only walking without welding
5, Walking speed adjustment: the adjusting knob of tractor walking speed. It is recommended to adjust the tractor walking speed after turning on the walking switch
6, Choice of walking direction: choose to walk left or right
7, Power switch and indicator light: the indicator light is on after the power is energized
8, Swing control part: it can adjust swing speed, swing range, left and right stay time, center position and swing mode

Product Parameter

Items
Parameter
Note
Tractor
Power supply
AC 220V
Size
240×330×310 mm
W×L×H
Weight
12 Kg
Including swinger
Moving mode
Four-wheel drive
Rubber-wheel
Walking speed
0∼880mm/min
Control
Swing motor
DC24V 18RPM
Adjustable range of welding gun
Up and down
Before and after
85mm
Operating Angle adjustment range
360°
Carry out Angle adjustment range
0°
Operating function
Swing mode

Swing speed
0-10RPM(Show with scale)
Swing scope
0-±10°(Show with scale)
Left and right residence time adjustment
0-2S(Show with scale)
Central range of movement
0-±8°
Inching wire feeding
Walking starts/stops
Welding current/voltage control
Choice of walking direction
Walking speed regulation
0∼1000mm/min(Show with scale)
Welding/non-welding options


Installation and Packing List

A. Preparation for welding

1, The necessary tools for welding are welding machines and wire feeding devices;
2, Special control cables (AC 220V) are required. Different welding power supplies require different cables;
3, CO2 tanks for welding are required;
4, CO2 automatic welding torch;
5, Other necessary tools;

B. Tractor connection method

1, Install the tractor and place the tractor on the working surface;
2, Install the wire on the wire feed tray and pull the wire to the end of the torch;
3, The end of the torch is connected to the wire feeder;
4, The control power supply is connected to the 8P port of the control panel of the tractor;
5, Control power cable is connected to AC 220;
6, The special control cable has four joints, one is connected to 220V power supply, the other is connected to welding car, and the other two are respectively welding machine and wire transfer machine.


Company Profile

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength

We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
Based client’s facility/site space availability, we are able to study/design and present matched configurations on project
schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.


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