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Home / Products / Pipe Spool Fabrication Line / CNC pipe end beveling machine / CNC Control Pipe Cutting and Beveling Machine with Automatic Feeding Function for Pipe Spool Fabrication Line
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CNC Control Pipe Cutting and Beveling Machine with Automatic Feeding Function for Pipe Spool Fabrication Line

  • CTA SERIES
  • WINCOO

Product Description

CTA series CNC pipe cutting/beveling machine is a kind of automatic CNC special machine tool for fast cutting and beeping of medium and thin wall pipe developed by our technical experts in the introduction of French technology and combined with our rich machine tool manufacturing experience in the field of pipe cutting beeping processing. After continuous updating and iteration, this series of products has high automation, high precision,high efficiency and high stability Characteristics, low use cost,stainless steel, alloy steel pipe cutting and beveling efficient processing of the ideal equipment.


Product Parameter

Model
CTA-6
CTA-12
CTA-16
CTA-24
CTA-32
Applicable pipe diameter
DN30-150
DN40-300
DN50-400
DN300-600
DN500-800
Applicable material
Carbon steel, alloy steel, stainless steel, duplex stainless steel, low temperature steel, heat resistant steel, etc
Wall thickness
Stainless steel, alloy steel: 3-20 mm, carbon steel: 3-25 mm
Processing capacity
Straight cutting machining, end bevel machining, cutting + single bevel machining, cutting + double bevel machining
Processing tool holder
Standard: one set of cutting tool holder, two sets of beveled tool holder;Optional: two sets of cutting tool holder, two sets of beveled tool holder
Clamping system
Two sets, including multi-claw self-centering main clamping system and auxiliary clamping system,respectively arranged on both sides of the machining cutter for bilateral clamping processing
Stand lifting
Within the diameter range of the processing pipe, the beveling machine can automatic ally lift and adjust the processing height through the preset pipe diameter
Advance and retreat tool mode
Servo motor precisely controls the tool fast forward, work forward, empty knife, fast back, etc.. with the function of coordinate memory
Processing efficiency
Taking Ф219*8mm pipe as an example, the time to cut off + double beveling is about 2min
Load feed
0.05-0.5mm/r
No load
< 300mm/min
Cold cutting mode
Water cooling or air cooling ofcutting fluid circulation
Operation control
PLC program control +10 inch man-machine interface
Intelligent processing
Super software capability, the database can search and automatically match the processing process, after selecting the processing material and entering the pipe diameter and wall thickness, the system can automatically match the appropriate processing parameters to prevent misoperation
Online processing capacity
Each auxiliary system and processing host can be selected to form a production line for flow processing operations(see pages 21,22) : and can be connected with the factory MES system through Ethernet connection to realize the interconnection of processing data
Host selection
□ CTA standard host □ CTA with integrated tail-seat fixed length console
□ Machine tool chip removal machine and iron scrap recovery trolley


Product Advantage

1, The electric multi-jaw self-centering concentric clamping of the pipe ensures uniform force on the pipe's circumference. It does not deform during the clamping of thin-walled steel pipes. Meanwhile, it also has a certain rounding effect on thin-walled steel pipes with large ellipticity.

2, There are two layers of grippers. One layer is installed on the telescopic gripper of the main unit and does not require disassembly. When processing pipes within the specified diameter range, only one layer needs to be disassembled and assembled. It is achieved through a pulling mechanism for quick loading and unloading, and the replacement time does not exceed 5 minutes.
3, The servo motor precisely controls the tool's rapid feed, working feed, idle feed, and rapid retreat, etc., and has the function of memory tool travel coordinates.
4, The system is embedded with the special processing programs developed by our company for stainless steel and alloy steel materials. It adopts "stepwise feed-in" method. During the feed-in process, the back-feed control can be added to achieve chip removal and chip discharge, preventing the formation of tangled iron chips. At the same time, it can prevent knife jamming and jumping, thereby increasing the tool life by more than three times compared to other cutting groove machines.
5, The appropriate processing parameters can be systematically stored. When processing the same type of pipe again, the processing program can be directly called up. The processing program can be preset, stored and called up. 6, The intelligent automatic search and matching function for processing technology parameters enables the system to automatically search and match the appropriate processing technology parameters in the database after selecting the processing material and inputting the pipe diameter and wall thickness, preventing incorrect parameter Settings and misoperations. 7, By presetting the pipe diameter, the beveling machine can automatically adjust the center height of the cutter head to align with the center of the processed pipe, meeting the height difference adjustment requirements during the processing of pipes of different diameters. 8, The operation is simple, and it can be learned and mastered quickly. Only brief processing parameters need to be set to achieve running processing


Product Major Component

The basic processing principle is to keep the pipe clamped stationary while the cutter head rotates at high speed. The processing tool feeds in layer by layer according to the set feed rate to achieve simultaneous cutting and beveling processing. Meanwhile, three sets of tool rests and tools can be installed on the cutter head at the same time to meet various beveling processing requirements. The operation is simple and intelligent, mainly used for cutting and beveling processing of stainless steel, carbon steel and alloy steel pipes. During processing, the pipe passes through the through hole in the middle of the main machine, and is self-centered and double-clamped on both sides of the pipe cutting position to achieve a stable clamping for cutting and double-sided beveling processing.

All processing actions are completed through the PLC numerical control system combined with the human-machine control interface. The pipe processing parameters are input through the 10-inch human-machine interface. After the program is set, the processing process is fully automatically completed. One operator can operate multiple devices independently.
In addition, it can be configured with auxiliary systems such as logistics conveying systems, numerical control fixed-length systems, automatic loading and unloading, and automatic coding and marking to form a production line with the processing host for continuous processing operations. It can also be connected to the factory MES system via Ethernet to achieve interconnection and intercommunication of processing data. It is currently an advanced and efficient pipe cutting bevel processing equipment both at home and abroad.

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