The use of pipeline construction equipment is inevitable in the chemical industry. Pipeline installation is an inevitable part of project construction. However, the installation of pipeline construction equipment requires a certain degree of professionalism and pertinence. Relevant departments need to strengthen industrial management and do a good job of quality control of pipeline installation , Lay a solid foundation for my country's industrial development.
Here is the content list:
l Introduce the basic information of pipeline construction equipment.
l Introduce the safety and environmental protection measures of pipeline construction equipment.
l Introduce the influencing factors in the installation of pipeline construction equipment.
Introduce the basic information of pipeline construction equipment.
l Main material
Q345 steel plate, submerged arc welding wire, electric welding rod, two protection welding wire, CO2 gas, oxygen, acetylene gas, carbon rod.
l Machines and equipment
Electronic goniometer, steel tape measure, weld ruler, square ruler, non-destructive flaw detector, multi-head automatic cutting.Machine, assembly machine, DC arc welding machine, automatic submerged arc welding machine, CO2 gas shielded welding machine, creasing machine, radial drilling machine, radial drilling machine, planer, medium-sized oven.
l Quality Control
In accordance with the construction quality management system of pipeline construction equipment, establish quality acceptance standards for finished components of processing plants. Prepare the corresponding technical plan before processing, organize the management and operation personnel involved in processing to carry out training, so that the relevant operators can fundamentally solve the problems existing in the process of processing pipeline construction equipment.
Introduce the safety and environmental protection measures of pipeline construction equipment.
The use of pipeline construction equipment can effectively guarantee the processing quality of steel crane beams, reduce the amount of correction work, reduce production costs, speed up the production rate, and reduce the adverse effects on the welds caused by measures such as the fixed and mandatory correction of semi-finished products during the processing , It has a positive effect on the improvement of the processing technology of steel crane beams.
l Safety measures
Before making steel crane beams, a processing plan or processing technology should be prepared, corresponding safety technical guarantee measures should be formulated, and safety technical clarifications should be made.
① Operators must be familiar with the safety operating procedures of machinery and equipment in the production of pipeline construction equipment and the safety technical operating procedures of this type of work, and operate in strict accordance with the procedures for safe operations.
② The electricity consumption of the production workshop or site must be managed by a full-time electrician and hold a certificate.
③ The electric oxygen welder must obtain the corresponding electric welder qualification certificate.
④ Materials, semi-finished products, and finished products should be slowly and steadily lifted during production, turning over, and lifting.
⑤ Place it to prevent bumping or falling over and crushing people. Lifting personnel must have corresponding qualifications.
⑥ All workers wear protective equipment as required.
⑦ All kinds of pipeline construction equipment must have good grounding and zero connection.
⑧ Establish a full-time safety officer to conduct safety inspections and inspections on the work site, and find unsafe factors, promptly propose and implement corrective measures.
l Environmental protection measures
The installation of pipeline construction equipment is one of the necessary steps in the industrial field, and the installation and construction of pipeline construction equipment is a very important stage in project construction.
Due to the influence of various factors during project construction, there are many problems in the installation of pipeline construction equipment. In order to promote the improvement of industrial pipeline installation quality, certain measures need to be taken to control the pipeline installation quality to ensure the smooth completion of project construction.
① The construction site should be kept clean. All items should be arranged in time and placed in an orderly manner.
② Noise should be controlled during operation, and operation time should be arranged reasonably to reduce the impact on the surrounding environment.
③ The working lights at night should be irradiated into the field, and protective measures should be taken for the welding arc.
④ The oil used in operation machinery shall not be dumped at will to prevent pollution.
⑤ Waste materials, steel materials, welding heads, welding wire heads, etc. left over during operation should be collected separately, treated or recycled in a unified manner.
Introduce the influencing factors in the installation of pipeline construction equipment.
l Bracket installation quality
In the installation of pipeline construction equipment, the installation of the bracket is relatively important, which plays a very good role in the quality of pipeline installation and the normal operation of the equipment. Among them, the installation of the bracket has a certain impact on the overall performance of the pipeline.
For example, the carrying capacity of the scaffold must meet the standard, the sliding surface of the support and the supporting surface have good connection performance, etc. Therefore, the pipeline construction process needs to be carried out according to the engineering construction drawings and pipeline construction equipment installation and construction process specifications to avoid installation Quality has a certain impact.
l Welding quality
Welding in the installation of pipeline construction equipment is also one of the necessary links. The quality of welding affects the overall quality of pipeline installation. Pipe welding can ensure the performance of the undertaking project frame group, thereby ensuring the overall performance of the pipeline. Therefore, precise welding is required in welding, positioning welding position to ensure welding quality, and welding in strict compliance with welding procedures and specifications.
In welding, especially the position of the welding seam, the welding process requirements of the welding workers are very high. The relevant personnel are required to do a good job in welding quality control in this link, and to formulate specific solutions for possible situations to avoid The overall performance of pipeline construction equipment has a certain impact.
l Pipeline anticorrosion
The particularity of the use environment of pipeline construction equipment and the particularity of the use location require the pipeline to have certain anti-corrosion performance. In the pipeline anti-corrosion, the anti-corrosion material will choose paint, and the economical and reasonable pipeline paint can be selected for pipeline anti-corrosion in the process of use.
To reduce the risk of pipeline construction equipment being corroded, paint itself is a corrosion-resistant substance, which is an industrial raw material and anti-rust material for construction. Applying a layer of paint on the surface of the pipeline can extend the service life of the pipeline.
The use of tank welding machine requires a series of processes from raw materials to finished products. The completion of these processes requires corresponding various tank welding machines and welding, electrical control, and detection devices. These devices and devices are available in various types according to different process requirements.
Why do we choose tank welding machine?
What are the steps for using the tank welding machine?
What is the workflow of tank welding machine?
(1) Tank welding machine can reduce the heat input to the minimum required amount, the metallographic change range of the heat affected zone is small, and the deformation caused by heat conduction is also the lowest.
(2) The welding process parameters of 32mm plate thickness single-pass welding have been verified and qualified, which can reduce the time required for thick plate welding and even save the use of filler metal.
(3) Tank welding machine does not need to use electrodes, and there is no concern about electrode contamination or damage. And because it does not belong to the contact welding process, the wear and deformation of the equipment can be minimized.
(4) The laser beam generated by the tank welding machine is easy to focus, align and be guided by optical instruments. It can be placed at an appropriate distance from the workpiece, and can be re-guided between tools or obstacles around the workpiece. Unable to play due to the space constraints mentioned above.
(5) The workpiece of the tank welding machine can be placed in a closed space (evacuated or the internal gas environment is under control).
Raw material (strip coil) - feeding - shearing butt welding (manual welding) - storage bin - feeding forming - high frequency welding - deburring - cooling water jacket - sizing and straightening - flying saw cutting - blanking (manual stacking and dressing)
Tank welding machine refers to an automatic welding machine that performs transverse welding of large tanks. At present, according to the requirements of the tank structure and construction process, a forward and reverse dual-purpose transverse seam automatic welding machine has been developed and produced. The complete set of equipment consists of welding walking frame. It consists of submerged arc automatic welding system, flux recycling system and holding system, operation box and power distribution cabinet. The welding system is equipped with a multi-functional welding system to ensure that the quality of its products is well guaranteed. The welding system with excellent performance in tank welding machine is a reliable guarantee for welding quality and construction progress. Considering the use environment of the construction site, tank welding machine adopts a special welding system for automatic welding of tank construction, which can work in various harsh environments, effectively ensure the stability of the machine running.
Based on clients’ facility space availability, WINCOO ENGINEERING CO., LTD is able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace in accordance with project requirement.
Storage tank jacking system is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. I will give you a detailed introduction of the storage tank jacking system.
What are the applications of storage tank jacking system?
What are the features of storage tank jacking system?
What are the types of storage tank jacking system?
1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.
2.Also it can be used for mega work piece jacking or lifting.
1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.
3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.
4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.
5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.
6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.
7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.
8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight
9.High efficiency, each time lifting or falling down only needs around 15 minutes.
10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.
At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.
Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.
Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipeline construction equipment solutions, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and Other industrial fields.
Here is the content list:
l What are the advantages of the working principle of pipeline construction equipment?
l What are the advantages of the basic structure of pipeline construction equipment?
l What are the advantages of pipeline construction equipment construction technology?
What are the advantages of the working principle of pipeline construction equipment?
Pipeline construction equipment adopts pipeline fixation, and the welding car travels to various positions to automatically perform pipeline welding. The welding process is efficient and low in cost.
The pipeline construction equipment includes the all-position automatic welding machine, which is composed of a welding control system, a welding trolley with a welding gun, a welding power source, a wire feeding device and accessories. The following specifically introduces the product parameters of pipeline construction equipment:
Applicable tube greater
Tube wall thickness
CS, SS, AS, low temperature steel (SS with special guide rail)
Suitable seam welded
pipe to pipe, pipe to elbow, pipe to flange
Stepper motor wheel and gear/worm drive
Buttons for increasing and decreasing speed
Our company's proprietary technology product,/rotary stepping motor
The company's proprietary technology product, digital tube
What are the advantages of the basic structure of pipeline construction equipment?
The pipeline construction equipment mainly consists of pipe fittings, valves, measuring instruments, supports and hangers, etc., which are connected with the gathering and transportation pipelines through production equipment to form the entire gathering and transportation system to complete the transportation of oilfield production media.
There are many types of pipe fittings used in pipeline construction equipment, mainly low-alloy steel, low-carbon steel, etc. According to the different pressures of gathering and transportation pipelines, they are divided into low-pressure, medium-pressure, and high-pressure pipelines. When selecting the material of the pipeline construction equipment, it must meet the design requirements, and no heavy skin shrinkage should occur. At the same time, the threads and grooves of the pipe fittings must meet the requirements of use during processing.
What are the advantages of pipeline construction equipment construction technology?
Under normal circumstances, groundwater or various sulfides will have a certain corrosive effect on pipeline construction equipment during operation. Therefore, to ensure the safety of pipeline construction equipment, it is necessary to strictly control the materials of gathering pipeline equipment. Corresponding anti-corrosion measures shall be taken in pipeline construction equipment according to the actual situation.
After our actual investigation of the ground and site soil conditions, we have correctly inferred the corrosivity, and formulated scientific and reasonable anti-corrosion measures based on the analysis results, and used the correct anti-corrosion technology. At present, the anti-corrosion material often used in pipeline construction equipment is asphalt. The application of asphalt in pipeline construction equipment anti-corrosion has the characteristics of low cost, good effect and large application area.
WINCOO has the ability to provide feasible pipeline construction equipment solutions to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.
According to the customer's facility/site space availability, we can research and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the production schedule meets the project requirements. To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a procurement agent for pipeline construction equipment in China to find the required supply resources.