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What are the applications of storage tank jacking system?
What are the features of storage tank jacking system?
What are the types of storage tank jacking system?
1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.
2.Also it can be used for mega work piece jacking or lifting.
1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.
3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.
4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.
5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.
6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.
7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.
8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight
9.High efficiency, each time lifting or falling down only needs around 15 minutes.
10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.
At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.
Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.
YT-C type hydraulic storage tank lifting equipment is a set of large hydraulic lifting equipment specially developed by our company for national crude oil reserve project in 1994.As long as the number of hydraulic cylinder and pump station system is increased or decreased, this type of equipment can be applied to the inverted construction of large storage tanks with different volumes ranging from thousands of cubic meters to hundreds of thousands of cubic meters.
The control part adopts Siemens PLC modular design concept, simple operation, reliable quality.The hydraulic cylinder can be used for single or multiple lifting height adjustment, and can also be used for centralized control of multiple groups.Through more than ten years of practice summary, we continue to optimize the equipment, improve the production process, so that the product quality and performance greatly improved, the majority of users praise.
1, The hydraulic lifting equipment is evenly placed inside the jacked tank. The overall force and lateral force of the equipment are calculated strictly and successfully applied.
2, The structure is rigorous and compact, the output force is adjustable, the jacking speed meets the jacking requirements, and the synchronization accuracy is high.
The transfer of force: output force of hydraulic cylinder → steel wire rope → rising ring (welded with lifting lug) → rib plate for transferring force → tank wall jacking
Jacking control process:
1, Pump station control box (rotating selection button) → Centralized control operation box (Figure 1-3) → hydraulic jacking pump station (solenoid of valve group) →PLC devices → centralized control operation box → hydraulic jacking pump station → integral or partial lifting or lowering of hydraulic cylinder.
2, Pump station control box (rotating selection button) → control handle → hydraulic cylinder (single or multiple) fine adjustment up and down.
1, The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2, The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting;
3, Hydraulic lift pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect;
4, All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst;
5, The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight;
6, Stroke of Hydraulic cylinder is various as per tank plate width, which can satisfy each annular shell plate one-step lift. Greatly reduce the time waste;
7, Hydraulic cylinder basic height is based on the tank shell width, which can match automatic girth welding machine to proceed internal girth seam welding;
8, Module configuration, the jacking system quantity can be adjusted as per different size of tank and weight;
9, High efficiency, each time lifting or falling down only needs around 15 minutes;
10, Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time.
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.If you want to know more about hydraulic lifting equipment, please visit our website
Hydraulic jacking equipment is a new and special lifting equipment powered by hydraulic oil. By pushing the reciprocating movement of the hydraulic cylinder piston, load conversion is carried out between the upper clamping mechanism connected with the upper end of the piston and the lower clamping mechanism connected with the lower part of the cylinder, so as to realize lifting.The hydraulic jacking equipment is a single-acting two-stage hydraulic cylinder, used for vertical take-off and landing work, return need external force or self-weight back.The equipment is compact, stable, easy to operate, adjustable load, fast installation, high synchronization accuracy.Today we are going to focus on the simple hydraulic jacking system.
1, simple operation, adjustable load, stable equipment lifting, good synchronization effect.
2, good compatibility, greatly saving customers' tooling costs.
3, can cross work with the inner ring automatic welding machine.
1,Pump station (YB-40)
Maximum pressure | 25MPa |
Power | 11KW |
Rated oil flow | 40L/min |
Motor rotate speed | 1470r/min |
Oil tank capacity | 240L |
System temperature | 20-60ºC |
Oil filter precision | 20υm |
Voltage | Main power supply 220V, 3 phase) |
System oil type | L-HM46# antiwear hydraulic oil |
Total weight | 370Kg |
Outsize(mm) | 950*850*820 |
Theory lifting capacity | 123KN |
Rated lift capacity | 120KN |
Rated oil pressure | 18MPa |
Hydraulic stroke | 100±0.5mm |
Glissade capacity | ≤5mm |
Weight | ≤30Kg |
Oil outlet | M16*1.5 |
Installation size for jack base | Settle 4-M16 on the circumference of a φ120 circle |
Installation size for up and down chuck | Settle 3 *16U hole on the circumference of a φ110 circle |
Size(mm) | 138*138*500 |
Suitable lifting rod | φ32round steel(45#) |
Chuck device | Screw mechanism |
3,Jack support (TSJ-120-2600L)
Total height | 3460mm |
Lifting rod height: | 3900mm |
Slider stroke | 2630mm |
Sliding block guide wheel quantity | 4 pcs |
Lifting rod diameter | φ32mm |
distance between expansion loop support to ground | 310mm |
Size(mm) | 3900*300*300 |
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
1. Support you to win the project during bidding phase. We can provide your more suitable configurations to help you shorten the constrcution time.
2. We can provide all technical documents and advices to support you for construction procedure clearifications
3. We can calculate the most suitable number of hydraulic jack according to the weight of the tank
4. We can provide your suitable hydraulic jack accessories with much more competetive price from our long time business partner if you need.
5. We can provide site people training service, and operation service or manpower service or as a subcontractor.
Please click on our website for more information.Thank you!
Pipe Spool Fabrication Line have seven steps:blasting→cutting→beveling→fitting-up→welding→non destructive testing→paint spraying.
1.Blasting machine
We need know the size,the weight,the material and clean level of the workpiece.Then we can offer suitable machine to you.
2. Cutting machine
There are three types of cutting machine,are Band saw cutting machine,5Axis CNC flame and plasma cutting and profiling machine and Cutting and beveling all in one.
We need know the size,the weight,the material of the workpiece.Then we can offer suitable machine to you.
①Band saw machine is cold cutting, suitable for carbon steel, stainless steel,there are four lines are 2-24'',8-32'',12-48'' and 24-60''.It’s PLC control,with fixed length function.
②5Axis CNC flame and plasma cutting and profiling machine is hot cutting,suitable for carbon steel.It’s also PLC control.
③Cutting and beveling all in one is cold cutting,and there are three lines are 2-16'',2-12'' and 2-8''.
3.Beveling/Facing machine groove shape are J,U,V,X and so on.It’s PLC or CNC control.Suitable workpiece dimensions are 2-16'',4-24'',8-32'',12-48'',24-48'' and 24-60''.
We need know the size,the weight,the material of the workpiece.Then we can offer suitable machine to you.
4.Fitting-up machine
5.Welding machine,the welding procedure is Root pass→Filling→Capping,there are two types of welding machine: split type and cantilever type.
6.Non destructive testing is NDT,it has three methods of testing:RT,UT and X Ray.
7.Paint spraying is through the Spray booth to achieve.
We need know the size and shape of the workpiece,then we can offer suitable machine for you.
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