In the past few years, WINCOO has provided various pipe spool fabrication line solutions in the fields of petroleum, petrochemical, nuclear energy, thermal power generation, shipbuilding and offshore platforms, and has continuously summarized and updated design concepts and application technologies. Next, let us introduce in detail the main functions of the pipe spool fabrication line.
Here is the content list:
l Briefly describe the production process of the pipe spool fabrication line.
l What are the application areas of pipe spool fabrication line products?
l What is the production line function of the pipe spool fabrication line?
Briefly describe the production process of the pipe spool fabrication line.
Continuous forming pipe spool fabrication line process such as uncoiling, feeding guide, forming, welding, internal welding seam grinding, shaping and sizing, fixing treatment, final sizing, straightening, flaw detection, coding, sizing, cutting, blanking, etc. This production process has a fine structure, easy operation, professional manufacturing, and high quality!
WINCOO has absorbed the latest higher-level automatic control technology in the pipe spool fabrication line engineering to provide more efficient automatic and digital pipe spool fabrication line manufacturing solutions. At present, WINCOO has proposed hundreds of casing shaft production lines at home and abroad, creating a new working mode in the tube shaft manufacturing industry!
What are the application areas of pipe spool fabrication line products?
The pipe spool fabrication line is used to cut standard wall or thin-walled pipes with a wall thickness of no more than 12”, and its thickness and bevel V-shaped bevel. In addition, the production efficiency of the pipe spool fabrication line is extremely high (it is hoisted by a bridge crane and passed High-speed pipe cutting and beveling machines for beveling and welding through automatic welding stations).
For pipe spool fabrication line applicable industries, it is widely used in petroleum and natural gas, oil refineries, petrochemicals, onshore and offshore, chemical engineering, nuclear power plants, shipbuilding, power stations, energy, aviation, especially suitable for on-site pipeline prefabrication!
What is the production line function of the pipe spool fabrication line?
l (1) Raw material mixing: the stabilizer, plasticizer, antioxidant and other auxiliary materials of the pipe spool fabrication lines are added to the high-speed mixer according to the proportion and process, and the material is heated to the set process through self-friction of the material and the machine The temperature is then reduced to 40-50 degrees by the cold mixer, so that it can be added to the hopper of the extruder.
l (2) Extruder part: The pipe spool fabrication line is equipped with a quantitative feeding device, so that the extrusion volume can be matched with the feeding volume and ensure the stable extrusion of the product. Due to the characteristics of the conical screw, the feeding section has a larger diameter, and the heat transfer area and shear speed of the material are relatively large, which is conducive to the plasticization of the material. The small screw diameter in the metering section reduces the heat transfer area and the melt The high shear speed enables the melt to be extruded at a lower temperature. When the screw rotates in the barrel, it plasticizes the mixture of the pipe spool fabrication line and pushes it to the machine head, so as to achieve compaction, melting, mixing and homogenization; and to achieve the purpose of exhaust and dehydration. The feeding device and screw drive device adopt frequency conversion speed regulation, which can realize synchronous speed regulation.
l (3) Extrusion die head part: the pipe spool fabrication line that is compacted, melted, mixed and homogenized, and subsequent materials are pushed to the die head by the screw. The extrusion die head is a key part of the pipe forming.
l (4) The vacuum shaping water tank is used for shaping and cooling the pipe spool fabrication line. The vacuum shaping water tank is equipped with a vacuum system for shaping and cooling and a water circulation system. The stainless steel box body is cooled by circulating water spray. Device and manual device for left and right, height adjustment.
l (5) The traction machine is used to continuously and automatically lead the cooled and hardened pipe from the nose of the machine, with frequency conversion and speed regulation.
l (6) Cutting machine: After being controlled by the stroke switch according to the required length, it will automatically cut, and delay the overturning, and implement the pipeline spool fabrication line. The cutting machine uses the fixed-length work switch signal as a command to complete the entire cutting process. The cutting process is synchronized with the operation of the pipe. The cutting process is completed by electric and pneumatic drive. The cutting machine is equipped with a dust suction device to suck out and recover the cutting debris in time.
l (7) The turning action of the turning frame is realized by the air cylinder through the air circuit control. The turning frame is equipped with a limit device. When the cutting saw cuts the pipe, the pipe continues to be transported. After a delay, the cylinder enters the work to realize the turning. Action to achieve the purpose of unloading. After unloading, it will automatically reset after a few seconds delay, and wait for the next cycle.
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