Industrial Manipulator Welding Machine- China Factory Suppliers Manufacturers

We are professional pressure vessel production line supplier,If you need the related equipment,please provide following information:the material and the size of workpiece.It would be better if you could provide drawings of the workpieces.Thanks.

The advantage of pressure vessel production line:

1)  .Save manpower cost and time cost, reduced project time greatly;

2)  .The operation is simple, and the mechanized operation is safer;

3)  .Have very strong practical, and standardized process products more in line with international standards;

4)  .Strong applicability, and through the customization can achieve the requirements of different specifications of the workpiece.

The entire pressure vessel production process:

1.The process of single tower barrel:

❶Storage area of raw materials→❷Numerical control cutting machine→❸Steel plate rolling-up machine→❹Single barrel assembling and welded area→❺Flange fit-up welding zone→❻Inspection of semi-manufactured products→❼Storage area of semi-manufactured products→❽Lengthened installed and welded workshop.

  

  

2.The process of multi-section tower barrel:

❶Preparation for the supplied materials of work area→❷Hydraulic fit-up system→❸Inner circular seam automatic welding→❹Outer circular seam automatic welding→❺Inspection of semi-manufactured products→❻Delivery of rotator→❼Sandblasting and painting zone.

 

 

3.The process of tower barrel sandblasting and painting zone:

❶Lengthened tower barrel→❷Travel rotator→❸Tower barrel sandblasting→❹Tower barrel painting→❺Storage yard of finished product

 

In today's world, pipe spool fabrication lines are very common for almost any application that transports liquid or gas substances. These liquid or gas substances flow in the pipeline system at different pressures and temperatures. Therefore, the pipe spool fabrication line suffers from excessive stress caused by pressure and temperature. So how to use pipe spool fabrication line correctly?

 

Here is the content list:

l What is the solution for pipe spool fabrication line?

l Choose WINCOO to solve the related problems of pipe spool fabrication line.

l What are the steps to use the pipe spool fabrication line purchased by WINCOO?

 

What is the solution for pipe spool fabrication line?

The pipe spool fabrication line must be designed and produced in a way that can handle the stress caused during the transportation of liquid or gas substances. Some facilities (power plants, oil refineries, etc.) require lengthy and complex piping systems.

 

Moreover, due to the limited working space of the pipe spool fabrication line, these types of facilities deal with problems. The pipe spool fabrication line must be produced and installed at the factory site. These complex facilities use spools with different sizes and different components.

 

The pipe spool fabrication line is a prefabricated part, including pipes, flanges and accessories. Pipe fittings are components that connect complex pipe networks. In addition, pipe spool fabrication line accessories will change the size or dimensions of the pipe system.

 

Choose WINCOO to solve the related problems of pipe spool fabrication line.

Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipe spool fabrication line, involving pipe manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.

 

WINCOO has the ability to provide a feasible pipe spool fabrication line to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.

 

According to the customer's facility/site space availability, WINCOO can research/design and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the pipe spool fabrication line production schedule meets the project requirements.

 

To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a sourcing agent for pipe spool fabrication line in China to find the necessary supply resources!

 

What are the steps to use the pipe spool fabrication line purchased by WINCOO?

The pipe spool fabrication line consists of seven steps: sandblasting→cutting→chamfering→assembly→welding→nondestructive testing→painting.

1. Sandblasting machine

We need to understand the size, weight, material and cleanliness of the workpiece. Then we can provide you with the right machine.

2. Cutting machine

There are three types of cutting machines, namely band saw cutting machine, five-axis CNC flame and plasma cutting machine and cutting and chamfering machine. We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

l The band saw machine is a cold cutting machine, suitable for carbon steel and stainless steel, with 4 lines of 2-24", 8-32", 12-48" and 24-60". PLC control, fixed length function.

l The five-axis CNC flame plasma cutting machine is a thermal cutting machine, which is suitable for carbon steel and also adopts PLC control.

l Chamfer all the cutting edges as cold cuts, and there are 3 lines in total, 2-16", 2-12" and 2-8" respectively.

3. groove shape

The groove shape of the groove/end face machine has J, U, V, X, etc., which can be controlled by PLC or CNC. Suitable workpiece sizes are 2-16", 4-24", 8-32", 12- 48", 24-48" and 24-60". We need to know the size, weight, and material of the workpiece. Then we can provide you with the right machine.

4. Laminating machine

5. Welding machine

Welding machine, the welding procedure is Root pass→Filling→Capping, there are two welding machines: split type and cantilever type.

6. Non-destructive testing

Non-destructive testing is non-destructive testing, it has three testing methods: RT, UT and X-ray.

7. Paint spraying

Paint spraying is realized through the spray booth. We need to know the size and shape of the workpiece before we can provide you with the right machine.

Tank lifted by N sets of 5T-3M model electric chain hoist, 5 tons of electric chain hoist can be used up to 60% of its max tonnage, that is, no more than 3 tons.The max stroke of the electric chain hoist is 3 meter(length can be customized).

Equipment operation steps:

1.First,making the top first circle plate of the tank body on the bottom plate;Then install the expansion ring on the first ring plate(The bottom of the expansion ring is about 200mm away from the bottom edge of the first ring plate);Finally, tighten the ring on the first ring plate with the screw jack.

2.Installed the lifting column on the inner side of the tank 400mm away from the tank wall and N lifting columns are evenly arranged on the inner side of the whole tank.Then the upper end of the column and the bottom plate of the tank are fixed with two pull rods as triangular stay support.

3.Using the pull rod to pull the two adjacent lifting columns to form an integral circle. And a lifting lug is welded on the expansion ring corresponding to the lifting column, the baffle is welded on the tank wall at the upper end of the expansion ring to block the ring.

4.Hang the electric chain hoist on the lifting lug at the top of the column and Hook the hook of the electric hoist on the lifting lug of the expansion ring.Then install all the electric hoist in order and connect the power supply of all electric hoist to the main control board(The main control board can control each electric hoist separately, and can also control all electric hoist centrally and synchronously).

Note:Switch on the total power supply, then pre-tighten each electric hoist, check whether the receiving force of all electric hoist is uniform and check whether all lifting points are normal.If everything is normal, it can be lifted.

5.Switch the main control board to the centralized control and switch on the overall rising button, so that all electric hoist will rise synchronously.In the process of lifting, if some electric hoist fails to work, the master control board shall be converted to separate control. After re-tightening the loose electric hoist, lift it as a whole until it reaches the specified height. Finally, adjust the lifting height to be consistent through separate adjustment.

6.Make the second ring plate, after welding the vertical seam and block, drop all the electric hoist as a whole, and let the first ring plate fall back to the second ring plate, so that the overall lifting of the first ring plate is completed.

7.After the girth seam welding is completed, loosen the expansion ring.And lower the rising ring to the designated height at the bottom of the second ring plate with the electric hoist, and then carry out the preparation for the next lifting.

Solution of container pipe spool fabric line refers to pipeline design, prefabrication management, pipeline cutting, pipeline groove processing, welding, logistics, anti-corrosion paint, pipeline flaw detection and other work in a fixed area.

• What are the characteristics of the work of the solution of container pipe spool fabrication line?

• What was the reason for choosing the solution of container pipe spool fabrication line?

• What does the solution of container pipe spool fabrication line include?

What are the characteristics of the work of the solution of container pipe spool fabrication line?

In the solution of container pipe spool fabrication line, mainframes are stored in containers for easy transport from site to other sites. At the same time, containers protect the host from harsh environments. If the project site changes, the entire system can be easily transported to the new site, saving the user's investment. The convenient handling system saves a lot of handling time and greatly improves work efficiency. The scientifically designed handling system, each host PLC control system and mature WPS program make the whole system easy to operate and maintain. Qualified test weld results and efficient manufacturing efficiency make the system cost-effective.

What was the reason for choosing the solution of container pipe spool fabrication line?

1. The solution of container pipe spool fabrication line uses a high-efficiency pipe cutting band saw and a fixed radial pipe end beveling machine to cut and mechanically bevel the pipes according to the process.

2. The original mobile pipeline mechanical assembly workstation in China is used for welding seam assembly, and the pipe welding seam is assembled mechanically.

3. The cover welding adopts the advanced automatic welding pipe mobile station and the automatic pipe welding machine to realize the efficient automatic cover welding of the pipe string.

4. The logistics transportation adopts the light rail transportation system, the station frame and the tram railing system. Light rail transportation systems are used for mechanized logistics transportation over long distances. The station frame is used for transportation to realize short-distance logistics transportation between stations. The trolley railing system is used for internal and external logistics transportation of containers.

5. The production capacity of the solution of container pipe spool fabrication line project can reach 3000 inches/year, and the one-day production capacity can reach 1000 inches/day, which can meet the needs of large-scale projects of prefabricated process pipes.

What does the solution of container pipe spool fabrication line include?

Solution of container pipe spool fabrication line generally refers to some mechanical equipment for processing pipes, such as cutting machinery for pipes, beveling machines for processing grooves, and welding technology between pipes and pipes Some welding machines, as well as some auxiliary series of driving equipment, of course, some logistics conveying equipment, many pipeline prefabrication now also include some management software developed for the software development of some pipeline prefabrication equipment, you can see the virtual Three-dimensional images, intuitively see the renderings. Some field pipe prefabrication solutions provide convenience and solutions for many manufacturers' problems in processing places.

Based on the great client’s facility and the site space availability, Wincoo Engineering Co., Ltd WINCOO are able to design matched configurations on project schedule, quality, cost and productivity to guarantee production pace in accordance with project requirement

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