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I.Laying-off process
Laying-off is the processing of steel plates or sections into the parts or components required by the drawings.
1. Steel plate laying-off: first is to find 90 degrees, and then draw the cutting range with a tape measure and powder line (according to the thickness of the plate plus cutting allowance), if you need to drill holes for drilling, if you need to open groove groove processing.
2. Section laying-off: first find 90 degrees with seat ruler or bend ruler, and then cut the line with seat ruler or bend ruler (also add cutting allowance),if you need to drill holes for drilling, if you need to open groove groove processing.
3. Splicing of remaining materials:Plate splicing and section splicing.
Laying-off equipment: CNC cutting machine, CNC drilling machine, plate shearing machine, edge milling machine, 5/2 axis CNC flame or plasma cutting and profile machine.
II.Fitting-up process
Fitting-up is a group of parts or components assembled into required components according to the requirements of the drawing.
1. Fitting up of parts:Group of H-bean、group of Steel bracket、group of foot stall and etc.
2. Group pairs of components:Pillar system(column to column support)、Crane beam system (crane beam brake plate auxiliary truss for horizontal bracing)、Roof system (joists, roof beams, supports, purlins, skylights, gutters)、Wall skin system (wall skin column, wind column, support, purlin, brace).
Fitting-up equipment:H-beam forming machine.
III.Welding process
Welding is the fusion of parts or components by metal together to form a component or structure.
Welding method: submerged arc welding, gas shielded welding.
Welding equipment: H - beam welding machine, gantry welding machine.
IV.Calibration process
Correction is to correct the deformation of parts to meet the requirements.
Calibration method: mechanical calibration;Hydraulic correction.
Calibration equipment: hydraulic calibration machine;Mechanical corrector.
V.The coating process
After component base is handled, coating is the step of spray paint and coating, it has protective effect to steel structure.
1. Temperature and humidity control of coating;
2. Film thickness control;
Coating equipment: high-pressure spraying machine, spraying room.
The sand blasting machine uses compressed air to transport powder particles (diameter 1~4mm) from one place to another in the pipeline. In the process of converting kinetic energy into potential energy, the high-speed moving sand particles scour the surface of the object to achieve the effect of improving the surface quality of objects.
What is the principle of sand blasting machine?
What is the workflow of sand blasting machine?
What are the advantages of sand blasting machine?
The sand blasting machine uses the grinding fluid as the feeding power of the grinding fluid, and sends the evenly stirred grinding fluid (a mixture of abrasive and water) to the spray gun through the grinding fluid pump. As the acceleration power of grinding fluid, compressed air enters the spray gun through the air pipe. In the spray gun, the compressed air accelerates the grinding fluid entering the spray gun, and is ejected through the nozzle and sprayed onto the surface to be processed to achieve the desired processing purpose. In the liquid sandblasting machine, the grinding liquid pump is the feeding power, and the compressed air is the acceleration power.
Due to the impact and cutting effect of abrasives on the surface of the workpiece, the surface of the workpiece can obtain a certain degree of cleanliness and different roughness, so that the mechanical properties of the surface of the workpiece are improved, thus improving the fatigue resistance of the workpiece and increasing its adhesion between the coating and the coating prolongs the durability of the coating film. The sand blasting machine is also beneficial to the leveling and decoration of the paint, removing impurities, variegation and oxide layer on the surface, and at the same time roughening the surface of the medium, eliminating the residual stress of the workpiece and improving the surface hardness of the substrate.
1. The number and arrangement of shot blasting are calculated by computer shot blasting simulation. The 8 impellers are located up, down, left and right, respectively, to ensure that the shot blasting projectile covers most of the steel surface, including the ends. It ensures that the effect of shot blasting is comprehensive and effective.
2. The system of the sand blasting machine is a centrifugal hedging type shot blasting machine, which has the advantages of large blasting amount and fast ejection speed. The quantity and momentum of projectiles ejected to the surface of the workpiece in unit time are greatly improved. Therefore, the shot blasting time can be shortened, the efficiency can be improved, and a satisfactory cleaning quality can be achieved.
3. The dust removal system adopts filter type backwashing. The dust collector adopts a folded dust filter cartridge, which increases the dust removal area. The filter cartridge adopts nanofiber technology; the dust removal efficiency is over 99.99%, especially for dust particles with a diameter of 0.5μm. After high-efficiency filtration, the air is clean and can be recycled or discharged indoors. The pulse controller can adjust the frequency, speed and intensity of dust removal. Compared with the traditional domestic bag-type single-stage dust removal system, it has the advantages of high dust removal efficiency, small running resistance, small size, light weight and convenient replacement. Emissions comply with national emission standards.
This is the information about the sand blasting machine. If you would like to learn more about the sand blasting machine, please connect WINCOO ENGINEERING CO., LTD.
The solution of container tube coil production line is to prepare the installation. It is less difficult to prefabricate, so try to make pipe sections that can be prefabricated on the floor, which can speed up construction progress and reduce construction difficulties.
What is the production capacity of the solution of container tube coil production line?
What kind of equipment do we need for the solution of container tube coil production line?
What is the installation process in the Solution of Container Pipe Spool production line?
Production capacity: 36.000 diameter inch/year
Applicable tube diameter: DN50-600
Applicable pipe length: 0-12m
Applicable tube weight: 0-12T
Bevel shape: U, V, Double-V
chamfer speed: ≦5min (DN200 SCH40)
Conveyor speed: 2-20m/min
Automatic welding rate: ≧60%
Production rate: 50%-80%
Design software: PDSOFT PSFMS
Management software: PDSOFT PSFMS
The Pipe Spool Fabrication Line consists of seven steps: blasting→cutting→chamfering→adjusting→welding→non-destructive testing→paint spraying.
1. Blasting machine
We need to know the size, weight, material and degree of cleanliness of the workpiece, then we can offer you the suitable machine.
2. Cutting machine
There are three types of cutting machines: band saw cutting machine, 5-axis CNC burning and plasma cutting and profiling machine, as well as cutting and chamfering in one.
We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.
①Bandsaw machine is cold cutting, suitable for carbon steel, stainless steel, there are four lines 2-24 '', 8-32 '', 12-48 '' and 24-60 ''. It's PLC control, with fixed length function.
②5AXIS CNC Burning and Plasma Cutting and Roll Forming Machine is hot cutting, suitable for carbon steel. It's also PLC control.
③Cutting and chamfering in one is cold cutting, and there are three lines: 2-16 '', 2-12 '' and 2-8 ''.
3. The groove shape of bevel facing machine is J, U, V, X etc. It is a PLC or CNC control. 48'', 24-48'' and 24-60''.
We need to know the size, weight, material of the workpiece, then we can offer you the suitable machine.
4. Fitting-up machine
5. Welding machine, the welding process is root pass→filling→capping, there are two kinds of welding machines: split type and cantilever type.
6. Non-destructive testing is NDT, there are three testing methods: RT, UT and X-Ray.
7. Paint spraying can be reached through the spray booth.
We need to know the size and shape of the workpiece, then we can offer you a suitable machine.
The installation sequence in the solution of container pipe spool production line is the process of installing the prefabricated pipe sections and pipe equipment (valves, flow meters, etc.) at the position coordinates indicated in the drawing. It is generally installed in connection with equipment or steel construction. As a rule, it is better to prefabricate and assemble: a group of three, a master, a welder and a mechanic, sometimes a crane is required. First, the prefabricated pipe piece is pulled to the position to be installed, and then begin welding and installing according to the direction, flow direction, size, coordinates and orientation specified in the drawing. After completion, the installation is completed, and then the mounting installation is carried out, the pressure test is deleted and the work can be delivered.
Wincoo Engineering Co., Ltd (WINCOO) has been focused on developing and producing solutions for the manufacture of container tube coils for several years, and is committed to providing perfect service to every customer around the world.
In recent years, with the large-scale application of tank welding machine, the welding quality requirements of tank welding machines are getting higher and higher. The following points should be paid attention to before purchasing tank welding machines.
Here is the content list:
l Know the production performance of tank welding machine in advance.
l Need to understand the characteristics of tank welding machine before buying.
l Detailed description of the purchase reference of tank welding machine.
Applicable materials for tank welding machine:tank welding machine uses ordinary welding wire as the repair material. The materials are: gray iron, ductile iron, stainless steel, carbon steel, die steel, aluminum, aluminum alloy, copper and other conductive metals can be repaired .
Scope of application of tank welding machine: tank welding machine is a professional precision repair welding equipment for small defects such as pinholes, sand holes, pores, cracks, bumps, scratches, pits and mechanical parts surface wear and mold wear. It is widely used in mold industry, foundry industry, electrical appliance manufacturing industry, medical equipment, automobile, shipbuilding, boiler, construction, bridge construction and other industries.
(1) Low heat and normal temperature welding, the matrix does not generate heat, does not produce thermal deformation, the metallographic structure near the welding point is unchanged, there is no stress, no crack, no hard spot hardening phenomenon, and does not affect the machining performance.
(2) Simple operation, multi-purpose in tank welding machine. In addition to the surfacing repair function, it can also strengthen the surface coating of cemented carbide such as tungsten carbide.
(3) Argon gas protection has good adhesion, high welding strength, metallurgical bonding, and re-solidification after the filling material and the matrix are melted at the same time, and the bonding is firm, dense, and does not fall off. After welding repairs, various machining processes such as turning, milling, planing and grinding can be carried out.
(4) The source of tank welding machine is wide, economical and practical, the whole machine is about 30KG, and it can be repaired online.
(5) Rotary self-destructive electrode deposition surfacing welding, easy to operate and high working efficiency.
(6) Environmental protection and no pollution. No harmful gas is generated, it can be directly held by hand, can be seen by eyes, and the welding position is accurate, the welding point is small, and the amount of repair after welding is small.
(7) The tank welding machine repair process is the repeated melting and accumulation of high-frequency welding repair points. No matter the size of the defect, it can be repaired as long as the pen tip can touch.
(8) Pure metal repair, no welding repair trace, welding repair effect meets quality inspection standards.
1. When purchasing tank welding machine products, go to formal manufacturing companies or large shopping malls, and choose brand-name and high-quality products with a high market share. Don't go to a small store for cheap, as the quality of the tank welding machine cannot be guaranteed.
2. Before buying, you can check the operation, conversion and installation of the switch on the panel, the power indicator light is on and off, the fan is normal, whether there is abnormal vibration and buzzing in the power supply part, whether there is a peculiar smell, and whether it is in appearance There are heat generation phenomena such as discoloration to ensure the quality of the tank welding machine and give full play to the performance of the tank welding machine.
3. The dealer can be required to provide a product quality inspection report or certificate when purchasing. Because tank welding machine products are national compulsory certification products, you must confirm whether the product has passed the "3C" certification when purchasing. You can also check online.
4. When purchasing, check whether the nameplate on the product has the name of the manufacturer, production address, specifications, model, welding current adjustment range, load duration, input voltage and current, etc., and then determine what you want to buy according to work needs tank welding machine.
5. Be sure to check whether the product has a grounding screw when purchasing. The grounding screw connection should be well grounded without paint. Whether the movement is clean and the insulation is damaged to ensure safe use. You can also check if necessary.
6. If you want to buy a gas-protected tank welding machine, check whether the accessories are complete, whether the wire feeder is oily, whether it rotates smoothly, whether the connecting cable matches the outer insulation, to ensure the stability of the arc.
What is more? WINCOO provide not only tank welding machines, but also pipe spool fabrication solutions for customers from everywhere!
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