Gantry Welding Machine with Capacitive Height Controller- China Manufacturers Factory Suppliers

Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers with the most suitable equipment, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industrial fields. Next, we will introduce the characteristics of tank hydraulic jacking system in detail.

 

Here is the content list:

l What is the service scope of tank hydraulic jacking system?

l Product parameter introduction of tank hydraulic jacking system.

l Production technical characteristics of tank hydraulic jacking system.

 

What is the service scope of tank hydraulic jacking system?

WINCOO is committed to providing customers, manufacturers, EPC/C companies with the most suitable solutions/equipment, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and other industries field.The scope of supply of our tank hydraulic jacking system:

 

l x 1 set of power pump station: hydraulic power supply, electric motor power 4KW, rated flow of about 15l/min.

l 5 sets of x jack cylinders: rated 25 tons (18 tons, 100%) (including hydraulic jack device components-steel cables, support devices, tie rods, etc.)

l The fuel tank structure requires a jacking control system.

l Each jacking control system includes: 1 set of x electrical control and operation panel.

l Each set includes: 1 centralized PLC operation control box, 1 power supply cabinet with centralized buttons and automatic PLC control system or single handle operation control.

l Motor and PLC are both SIMENS brand!

l The main electrical components are Schneider brand!

l Joint ventures with well-known brands in the United States and China!

 

Product parameter introduction of tank hydraulic jacking system.

 

Maximum pressure	31.5 MPa
Maximum output force	250 kN
Maximum lifting height	2630 mm
Maximum stroke	1475 mm
Cylinder lifting speed	223mm/min
Oil pump flow	7.2L/min
Motor speed	1440 rpm
Motor working voltage	about 220 V
Electromagnetic directional valve voltage	about 220 V
Required temperature range	-10～60℃

 

Production technical characteristics of tank hydraulic jacking system.

1. The tank hydraulic jacking system is composed of hydraulic pump station, cylinder, steel wire and stroke, easy to install and operate.

2. The tank hydraulic jacking system uses PLC central control to handle elevators. Each power unit is equipped with an auxiliary balance device to ensure the accuracy of simultaneous lifting.

3. The tank hydraulic jacking system has two operating modes: auxiliary manual control and central control. The cylinder can be adjusted to lift individually, or it can be combined with several other lifts to form a group, or it can be integrated into multiple groups of lifting to achieve better accuracy and better welding effect.

4. All cylinders are equipped with safety valves, which can be automatically locked, even in the case of power failure, high-pressure hose rupture, bursting, it can prevent the cylinder oil tank from falling.

5. The cylinder is equipped with a high-pressure hose to avoid oil leakage that often occurs with traditional multiple hoses. The cylinder will return to its original state due to its own weight.

6. The stroke of the hydraulic cylinder of the tank hydraulic jacking system is 1475mm, which can be lifted in a single step by 2630plate to meet each annular shell. Greatly reduce time waste.

7. The basic height of the hydraulic cylinder is 2050mm, which can be used with automatic ring welding machine for inner ring seam welding.

8. Module configuration, the number of tank hydraulic jacking system can be adjusted according to the size and weight of the tank.

9. High efficiency, it only takes about 15 minutes to rise or fall each time.

10. The tank hydraulic jacking system can work well with our tank welding machine, which can greatly reduce labor costs and reduce construction time

11. Usually a horizontal seam welder can be equipped with 6-10 skilled welders, a vertical seam welder can be equipped with about 20 to 30 skilled welders, and a butt fillet welding tractor can be matched with 6 to 15 skilled welders. 

We also have many products about Tank welding machine and Pipe spool fabrication solution, welcome to consult us!

The use of tank welding machine requires a series of processes from raw materials to finished products. The completion of these processes requires corresponding various tank welding machines and welding, electrical control, and detection devices. These devices and devices are available in various types according to different process requirements.

Why do we choose tank welding machine?

What are the steps for using the tank welding machine?

What is the workflow of tank welding machine?

Why do we choose tank welding machine?

(1) Tank welding machine can reduce the heat input to the minimum required amount, the metallographic change range of the heat affected zone is small, and the deformation caused by heat conduction is also the lowest.

(2) The welding process parameters of 32mm plate thickness single-pass welding have been verified and qualified, which can reduce the time required for thick plate welding and even save the use of filler metal.

(3) Tank welding machine does not need to use electrodes, and there is no concern about electrode contamination or damage. And because it does not belong to the contact welding process, the wear and deformation of the equipment can be minimized.

(4) The laser beam generated by the tank welding machine is easy to focus, align and be guided by optical instruments. It can be placed at an appropriate distance from the workpiece, and can be re-guided between tools or obstacles around the workpiece. Unable to play due to the space constraints mentioned above.

(5) The workpiece of the tank welding machine can be placed in a closed space (evacuated or the internal gas environment is under control).

What are the steps for using the tank welding machine?

Raw material (strip coil) - feeding - shearing butt welding (manual welding) - storage bin - feeding forming - high frequency welding - deburring - cooling water jacket - sizing and straightening - flying saw cutting - blanking (manual stacking and dressing)

What is the workflow of tank welding machine?

Tank welding machine refers to an automatic welding machine that performs transverse welding of large tanks. At present, according to the requirements of the tank structure and construction process, a forward and reverse dual-purpose transverse seam automatic welding machine has been developed and produced. The complete set of equipment consists of welding walking frame. It consists of submerged arc automatic welding system, flux recycling system and holding system, operation box and power distribution cabinet. The welding system is equipped with a multi-functional welding system to ensure that the quality of its products is well guaranteed. The welding system with excellent performance in tank welding machine is a reliable guarantee for welding quality and construction progress. Considering the use environment of the construction site, tank welding machine adopts a special welding system for automatic welding of tank construction, which can work in various harsh environments, effectively ensure the stability of the machine running.

Based on clients’ facility space availability, WINCOO ENGINEERING CO., LTD is able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace in accordance with project requirement.

The hydraulic storage tank lifting equipment adopts the working principle of the straight top of the hydraulic oil cylinder, which can lift the lifting work table to a certain height and complete the transportation of the goods, which greatly saves manpower. The application range of hydraulic storage tank lifting equipment lift is very wide. Warehouse workshop, supermarket logistics station, and home can be installed and used, the safety factor of hydraulic storage tank lifting equipment lift is relatively high.

What should we pay attention to before using the hydraulic storage tank lifting equipment?

What should be paid attention to during the use of hydraulic storage tank lifting equipment?

What are the steps of using hydraulic storage tank lifting equipment?

What should we pay attention to before using the hydraulic storage tank lifting equipment?

1) Before use, it is necessary to check whether all parts of the hydraulic storage tank lifting equipment are normal, mainly check whether the piston, joints, high-pressure hoses, etc. leak oil.

2) The regulations in the main parameters should be strictly followed during use, and super high overload should be avoided, otherwise, when the lifting height or lifting tonnage exceeds the regulations, serious oil leakage will occur at the top of the hydraulic cylinder.

3) If the oil in the manual hydraulic pump is insufficient, it is necessary to add fully filtered hydraulic oil to the pump before it can work.

What should be paid attention to during the use of hydraulic storage tank lifting equipment?

1) The choice of the center of gravity of the heavy object should be moderate, the focus point of the hydraulic storage tank lifting equipment should be selected reasonably, and the bottom surface should be flat. At the same time, the soft and hard conditions of the ground should be considered, whether it should be lined with tough wood, and whether the placement should be stable, so as to prevent the load from sinking. or inclined.

2) After the hydraulic storage tank lifting equipment lifts the heavy object, the support should be used to support the heavy object in time.

3) If several hydraulic storage tank lifting equipment need to be lifted at the same time, in addition to the correct placement of the jacks, attention should be paid to the balanced load of each hydraulic storage tank lifting equipment, and attention should be paid to keep the lifting speed synchronized to prevent the objects being lifted from tilting danger occurs.

What are the steps of using hydraulic storage tank lifting equipment?

1) When using the hydraulic storage tank lifting equipment, first place the hydraulic cylinder, and then tighten the oil drain screw on the hydraulic pump to work. To make the piston rod descend, loosen the handwheel of the manual hydraulic pump in a counterclockwise direction slightly, the hydraulic cylinder is unloaded, and the piston rod gradually descends. Otherwise, it will be dangerous to descend too fast.

2) The detached hydraulic storage tank lifting equipment adopts a spring reset structure. After lifting, it can be quickly taken out, but the connected hose cannot be used to pull the jack.

3) Due to the small lifting stroke of the jack, the rated stroke should not be exceeded during use to avoid damage to the jack.

4) The violent vibration of the hydraulic storage tank lifting equipment should be avoided during use (such as hitting the workpiece with a hammer when the hydraulic storage tank lifting equipment is loaded).

For many years, WINCOO ENGINEERING CO., LTDhas been a trustworthy supplier in the hydraulic storage tank lifting equipment area. If you choose this company, you will get the best quality products and the most intimate after-sales service.

Hydraulic storage tank lifting equipment plays a very important role in handling heavy objects. The lifting effect is very good. It is more suitable for lifting heavy objects with a low height and can undertake a lot of lifting operations.

What are the precautions for hydraulic storage tank lifting equipment?

What should I do if the platform of the hydraulic storage tank lifting equipment lift cannot be lowered?

What is the working process of hydraulic storage tank lifting equipment?

What are the precautions for hydraulic storage tank lifting equipment?

1) If the emptying phenomenon occurs during use, you can first loosen the oil drain screw on the pump body, hit the vertical head of the pump body down a few times, and then tighten the oil drain screw, you can continue to use the hydraulic storage tank lifting equipment.

2) When using, do not add partial load or overload, so as to avoid the danger of hydraulic storage tank lifting equipment damage. When there is a load, do not remove the quick connector to avoid accidents and damage to the parts.

What should I do if the platform of the hydraulic storage tank lifting equipment lift cannot be lowered?

When using hydraulic storage tank lifting equipment lift, sometimes the lifting platform cannot be lowered. The solution to the hydraulic storage tank lifting equipment lift not being lowered depends on the situation:

1. The drop valve fails,

Troubleshooting method: In the case of pressing the down button, check whether the down valve has electricity. If there is no electricity, try to eliminate it; if there is electricity, then eliminate the failure of the down valve itself and replace the drop valve.

2. The deceleration control valve is out of balance

Remedy: Adjust the descending speed control valve, if the adjustment is invalid, you need to replace the new valve.

What is the working process of hydraulic storage tank lifting equipment?

When the hydraulic storage tank lifting equipment is stretched, the front and rear oil nozzles are opened, and oil is supplied from the rear oil nozzle to the tensioning working oil chamber, and the cylinder body of the tensioning cylinder moves backward. Since the cylinder cable is anchored on the tool anchor at the top of the jack, the hydraulic storage tank lifting equipment stretches the steel cable through the tool. When the wire rope is stretched to the required length, close the rear oil nipple, and feed oil from the front oil nipple into the top pressure cylinder, so that the top pressure cylinder piston moves forward to support the anchor plug, and the anchor plug is pressed into the anchor ring. Thus, anchoring the cable. Open the rear oil nozzle and continue to feed oil from the front oil nozzle. At this time, the tension cylinder moves forward and the oil in the cylinder returns. Finally, open the front oil nozzle to make the oil in the top pressure cylinder return, and the top pressure piston returns to its original position due to the action of the return spring.

After reading the above information, are you interested in it? If you also want to order a fully hydraulic storage tank lifting equipment, please contact WINCOO ENGINEERING CO., LTD.

Sep 12, 2017 · Rescue equipment must be available at all times, and maintained and inspected regularly to ensure that it is in good order and ready to be used whenever it may be required. A pre-rigged retrieval system is a good way of ensuring prompt rescue. Footnote [1] These inspections should be completed by a height safety equipment inspector.

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