Gantry Welder with Power Source- China Factory Suppliers Manufacturers

The tank welding machine can automatically and continuously weld the front and back of the cell according to the specified requirements. The welding band is fed and cut automatically during welding, and the battery string is received automatically after welding is completed. Welding processes include infrared lamp welding and electromagnetic high frequency induction welding.

What are the characteristics of tank welding machine?

What are the working characteristics of the tank welding machine?

What is the workflow of the tank welding machine?

What are the characteristics of tank welding machine?

In contrast to the current round welding machines on the market, the tank welding machine of the MSHW series offered by WINCOO Engineering is equipped with a dual drive system as standard. This self-propelled submerged welding system can reduce tank welding time on site by 40%. Welding errors are greatly reduced, saving tank installation costs. The circumferential welding machine is suitable for top-down or bottom-up constructions of single- or double-wall storage tanks for internal and external welding. There are four standard units, but our design allows us to offer custom mounting units for non-standard applications.

What are the working characteristics of the tank welding machine?

The tank welding machine belongs to fusion welding, in which a laser beam is used as energy to act on welds.

The laser beam of the tank welding machine can be guided through a flat optical element (such as a mirror), and then the beam is projected onto the weld by a reflective focusing element or mirror.

Tank welding machine is a non-contact welding process that does not need to be pressurized during operation, but an inert gas is required to prevent oxidation of the melting pool, and occasionally filler metal is used.

The tank welding machine can be combined with MIG welding to form laser MIG composite welding to achieve large-impact welding, and the heat supply is greatly reduced compared to MIG welding.

What is the workflow of the tank welding machine?

The circumferential welding equipment is a tank welding machine. The most important welding parameters in circular welding include welding current, welding torch speed, inert gas flow, etc. At the same time, the clearance fit of welded joints also plays a decisive role. Under the existing conditions, pipe ends are machined before welding lathes and repaired by fitters. In this case, the dimensional accuracy of the short ends is difficult to meet the requirements of the drawings, resulting in uneven fit gaps between the pipe ends and pipe connections; In addition, if the pipeline is displaced during staple welding, this will cause uneven spacing of the fitting surface, so that the surface of the weld is pressed in after circumferential welding. During the welding process of tank welding machine, the inside of the pipe is protected by argon gas. If there is no argon gas protection in the line, the back of the weld will be poorly formed and at the same time oxidation will occur.

Based on the availability of the customer's plant/site, WINCOO ENGINEERING CO., LTD is able to study/design and present coordinated configurations on project plan, quality, cost and productivity to ensure production pace meets project requirements.

We are halfway through 2022, and we sold nearly 200 hydraulic lifting machine in the first half of the year, so we are looking forward to the sales expectations of hydraulic lifting machine in the second half of the year.

Projects already under discussion

Regular customers from the past

New customers via online platforms such as Google Stand alone

Projects already under discussion

The largest hydraulic lifting machine project we are talking about is 40 hydraulic lifting machine and 10 tank welders that the salesman is talking about. After the unremitting efforts of colleagues and the support of technical staff, the customer has placed an order to us, the hydraulic lifting machine is in an orderly production.

Regular customers from the past

According to our past experience, our old customers will place orders with us again. Because most of our customers are professional tank contractors, each year will undertake a considerable number of tank construction projects. Hydraulic lifting machine is an inevitable machine used in tank construction, in order to save labor costs and protect the safety of staff. We promise to serve our customers with our best attitude and product quality. What we do most is always repeat business

New customers via online platforms such as Google Stand alone

Due to objective reasons such as the epidemic situation, we cannot visit customers abroad as we did before, and customers cannot conveniently visit factories in China. Therefore, we have developed more ways to develop and contact customers, such as Google Independent website, Alibaba International website, Made in China and other online platforms, so that customers around the world can see and understand our products online anytime and anywhere. Through these channels, we have come into contact with many new customers. I believe that customers will see and trust us through our professional ability and quality products.

WINCOO ENGINEERING CO., LTD has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Wincoo Engineering Co., Ltd (WINCOO) is committed to providing customers, manufacturers, EPC/C companies with the most suitable pipeline construction equipment solutions, involving pipeline manufacturing, storage tank construction, pipeline construction, industrial production lines, clean energy projects and Other industrial fields.

 

Here is the content list:

l What are the advantages of the working principle of pipeline construction equipment?

l What are the advantages of the basic structure of pipeline construction equipment?

l What are the advantages of pipeline construction equipment construction technology?

 

What are the advantages of the working principle of pipeline construction equipment?

Pipeline construction equipment adopts pipeline fixation, and the welding car travels to various positions to automatically perform pipeline welding. The welding process is efficient and low in cost.

 

The pipeline construction equipment includes the all-position automatic welding machine, which is composed of a welding control system, a welding trolley with a welding gun, a welding power source, a wire feeding device and accessories. The following specifically introduces the product parameters of pipeline construction equipment:

 

Applicable tube greater	than 130mm
Tube wall thickness	4-50 mm
Suitable for	CS, SS, AS, low temperature steel (SS with special guide rail)
Suitable seam welded	pipe to pipe, pipe to elbow, pipe to flange
Drive system	Stepper motor wheel and gear/worm drive
Drive system	Buttons for increasing and decreasing speed
Adjustment method	Circuit control
Oscillation system	Our company's proprietary technology product,/rotary stepping motor
Control system	The company's proprietary technology product, digital tube

 

 

What are the advantages of the basic structure of pipeline construction equipment?

The pipeline construction equipment mainly consists of pipe fittings, valves, measuring instruments, supports and hangers, etc., which are connected with the gathering and transportation pipelines through production equipment to form the entire gathering and transportation system to complete the transportation of oilfield production media.

 

There are many types of pipe fittings used in pipeline construction equipment, mainly low-alloy steel, low-carbon steel, etc. According to the different pressures of gathering and transportation pipelines, they are divided into low-pressure, medium-pressure, and high-pressure pipelines. When selecting the material of the pipeline construction equipment, it must meet the design requirements, and no heavy skin shrinkage should occur. At the same time, the threads and grooves of the pipe fittings must meet the requirements of use during processing.

 

What are the advantages of pipeline construction equipment construction technology?

Under normal circumstances, groundwater or various sulfides will have a certain corrosive effect on pipeline construction equipment during operation. Therefore, to ensure the safety of pipeline construction equipment, it is necessary to strictly control the materials of gathering pipeline equipment. Corresponding anti-corrosion measures shall be taken in pipeline construction equipment according to the actual situation.

 

After our actual investigation of the ground and site soil conditions, we have correctly inferred the corrosivity, and formulated scientific and reasonable anti-corrosion measures based on the analysis results, and used the correct anti-corrosion technology. At present, the anti-corrosion material often used in pipeline construction equipment is asphalt. The application of asphalt in pipeline construction equipment anti-corrosion has the characteristics of low cost, good effect and large application area.

 

WINCOO has the ability to provide feasible pipeline construction equipment solutions to support customers in obtaining shorter project execution time, less man-hour costs, more efficient construction/manufacturing methods and higher quality in the project bidding phase.

 

According to the customer's facility/site space availability, we can research and provide matching configurations in terms of project schedule, quality, cost and productivity to ensure that the production schedule meets the project requirements. To support project execution, WINCOO is ready to work as a firefighter to quickly provide project materials from various consumables, tools, equipment/machines to special commodities. With flexibility, we are also very happy to act as a procurement agent for pipeline construction equipment in China to find the required supply resources.

 

In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication line, we have developed a movable pipeline prefabrication line, which has been applied and popularized in a large number of customers such as Petrochina,Sinopec, and China national chemical corporation.

The movable pipe fabrication production line is composed of a work station for piping beveling,a work station for piping mechanical assembling,a work station for automatic piping welding,a quick-detachable steel structure station frame,a trolley railing system and a light-rail transportation system.Pipe fabrication is carried out by means of pipe fabrication fields.

The general performance of the movable pipe fabrication production line will reach a high level in China.

1. The most advanced software of “pipe fabrication design system” in China has been adopted in detailed design so as to realize quick drawing of piping single-line diagrams and pipe spool diagrams.After the IDF interface module has been configured.PDS and PDMS design data from the design institute can be directly shared and therefore “seamless joint” has been achieved between design nd construction.

2. The first-rank software “pipe fabrication&installation management system” in China has been adopted in fabrication management to achieve all-around information management in the whole process of fabrication.

3. A reliable movable work station for piping beveling has been adopted in beveling,where two modes are used for pipe beveling

4. A roller-bed-type pipe plasma cutting and beveling machine has been used to cut pipe and shape bevels in one step by means of hot cutting and processing.

5. A highly-efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine have been adopted to cut pipes and mechanically process bevels as per working procedure.

6. A movable work station for piping mechanical fitting up,which is unique in China,has been used for welds assembling to carry out fitting out of pipe spool welds in a mechanical manner.

7. The advanced movable work station for automatic pipe welding has been adopted in cap welding.Pipe fabrication automatic welding machines are used to realized highly-efficient automatic cap welding of pipe spool.

8. A light-rail transportation system,a station frame and a trolley railing system have been adopted for logistics transportation.The light-rail transportation system is applied to mechanically carry out logistics transportation in a long distance.The station frame is applied to carry out logistics transportation between stations in a short distance.The trolley railing system is applied to carry out logistics transportation inside and outside containers.

9. The production capacity of this pipe fabrication production line works is reaching 3 thousands inch/year,the capacity of one day is reaching 1000 inch/day,satisfy a large project demand for prefabricated process piping:

•  Production capacity:36 thousands diameter-inch/year      

•  Pipe diameter applicable:DN50-600

•  Pipe length applicable:0-12m                         

•  Pipe weight applicable:0-12T

•  Bevel shape:U,V and double V                        

•  Beveling speed:≦5min(DN200 SCH40)

•  Conveying speed:2-20m/min                          

•  Automatic welding rate:≧60%

•  Fabrication ratio:50%-80%                           

•  Design software:PDSOFT PSFMS

•  Management software:PDSOFT PSFMS

A jack is a mechanical lifting device used to apply great forces or lift heavy loads. A mechanical jack employs a screw thread for lifting heavy equipment. A hydraulic jack uses hydraulic power. The most common form is a car jack, floor jack or garage jack, which lifts vehicles so that maintenance can be performed.

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