Storage tank jacking system is an important machine for tank construction. The equipment is mainly used for inverted construction of vertical cylindrical steel tank (hydraulic lifting method) in petrochemical industry, inverted construction of steel liner in power plant chimney and inverted construction of vertical cylindrical low temperature tank. I will give you a detailed introduction of the storage tank jacking system.
What are the applications of storage tank jacking system?
What are the features of storage tank jacking system?
What are the types of storage tank jacking system?
1.The hydraulic jacking system are mainly used for vertical tank top to bottom construction.
2.Also it can be used for mega work piece jacking or lifting.
1.The system consists of hydraulic pump station, cylinders, steel wire, and strokes. Easy to installation and operation;
2.The system utilizes PLC central control to handle lift. Each power pack is equipped with auxiliary balance device to guarantee the precision of simultaneously lifting.
3.Hydraulic jacking system pump station has subsidiary manual control and central control two operation models. The cylinder can be adjusted to lift separately or to lift with several others as one group, and multi groups can also be integrated to lift reach better precision and better welding effect.
4.All the cylinders are with safety valve. It can be automatically locked to avoid cylinder/ tank dropping even under situation of power off, high-pressure hose broken, burst.
5.The cylinder is with one high pressure hose to avoid oil leaking that usually happen by the traditional multiple hoses. Cylinder will return to initial condition by itself weight.
6.Stroke of Hydraulic cylinder is 1475mm, which can satisfy each annular shell with 2500 plate one-step lift. Greatly reduce the time waste.
7.Hydraulic cylinder basic height is 2050mm, which can match automatic girth welding machine to proceed internal girth seam welding.
8.Module configuration, the hydraulic jack quantity can be adjusted as per different size of tank and weight
9.High efficiency, each time lifting or falling down only needs around 15 minutes.
10.Can well cooperate with our tank welding machines, which can greatly reduce the manpower cost and reduce the construction time; Usually one Horizontal seam welding machine can match 6-10 skilled welder. Vertical seam welding machine can match around 20-30 people skilled welder and butt/fillet welding tractor can match 6-15 skilled welder.
At present, we have three types of hydraulic jacking system in WINCOO Engineering Co., LTD. They are the following three: Advanced hydraulic jacking system, Simple unfixing Holding -latch hydraulic Jacking system and Simple chain type hydraulic jacking system.
Storage tank jacking system is mainly used in large tank construction. WINCOO ENGINEERING CO.,LTD is supplying storage tank jacking system to tank contractors worldwide.
Traditional tank welders are expensive, bulky and unable to weld deep into the tank, and some corner and floor welding is done by more portable tank welding tractor.Today we are going to introduce a simple, portable and cheap welding tractor.
A detailed introduction of tank welding tractor
Main features of tank welding tractor
Major component of tank welding tractor
Tank welding tractor is automatic device. It can get wider welding seam after a time welding. It is very suitable for arc welding, the diameter of which is more than 750MM.You can adjust swing speed, swing angle, off-set position of centre and stopping time of left and right. It is suitable for various beads. The biggest speed is 1250mm/min in weldless station.
Automatic CO2 welding trolley is widely used in ships, Bridges, locomotives, steel structures, petrochemical and other industries. Suitable for welding of various welding structures, such as stiffeners, ribs, cross sections, box beams, etc. Its main advantages include:
1, Reduce labor intensity and improve working environment;
2, Improve working efficiency, 1.5 times of manual welding;
3, Avoid the poor welding quality caused by human factors, the general manual operation of the defective rate in about 20%, and the use of automatic welding trolley did not produce welding defective rate, so its comprehensive benefits, than the manual welding increased by nearly 200%;
4, High degree of automation to ensure the stability of welding quality;
5, Unskilled workers can pick it up quickly;
1), This welding trolley is an automatic device, and a wide weld can be obtained by one welding.Especially suitable for welding of arc material (pipe) with radius greater than 900mm.
2), Swing speed, swing Angle, center shift position, and left and right residence time can be adjusted, suitable for different specifications of welding pass. The maximum walking speed of the trolley is 1250mm./min in the state of non-welding.
Ø Note: The self-protection loop switch of the welding machine must be closed OFF when setting and welding, because the welding trolley gas-shielded welder is a constant communication number and the welding inevitably leaves residual ends. If set to ON, the welding trolley will stop moving, but the arc will not be extinguished.
3), The magnet is all on/off control, which is convenient for cleaning iron garbage and moving trolley. The track is controlled to avoid the trolley from the welding line.
4), Arc device is provided, and the arc collecting time adjustment range is 0-7s.
5), The trolley is equipped with an induction stop switch. The trolley can stop automatically after welding, which is convenient for one worker to operate multiple devices at the same time.
6), The installation and disassembly of trolley and track are controlled by special device, which is very convenient to operate
7), Small size, light weight, easy to move and install, unskilled workers can also carry out welding.
Tank welding tractor is made up of body, control case, X-Y slide blocks, blowtorch holder, guide wheel and straight track.
1, Body: It is the driving device, which includes motor, planet reducing box, driving gear and track wheel.
2, Control casing: To control the movement of carriage. Please refer to control panel manual.
3, Cross device: You can use it in the process of straight welding (such as container case) to adjust the position of torch in case of moving track.
4, X-Y trimming slide blocks: It is convenient to adjust the blowtorch up and down or left and right.
5, Swing device: To execute various welding model.
6, Holder of blowtorch: It can hold the blowtorch and adjust the angle of blowtorch easily. Notice: Must not hold the conductive section, which may lead to short out or electric shock.
7, Plug seat of source: It is the plug seat of external electric cable, which is connected with earth wire.This plug seat is in charge of connecting carriage to feeder and supply the power for system. (There are two branches on the end of cable, one of which is used to connect feeder; another is used to connect source.)
Hand knob:It is used to move this machine. Please hold it fully.
On-off hand knob and demount hand knob.
8, Steel belt track: It is equipped with permanent magnet to make the track absorb to works to meet different welding needs. It is very suitable for arc welding, the diameter of which is more than 750MM.
9, Magnet: Strong on-off magnet. If you want to move the track, please turn all magnetron switches "OFF".
10, Cable bracket: You can use it to carry cable to reduce the load of swing machine.
11, Blowtorch: User can choose straight blowtorch or bend blowtorch.
WINCOO ENGINEERING CO.,LTD is a company specializing in the production of tank welding machine, if you have more want to know, welcome to enter our website to understand more.
Because the pipe spool fabrication line is very smart, pipe spools are used in almost all industrial applications. The specific part of the pipe spool fabrication line can be arranged in various sizes and shapes of the target application area. Therefore, the most common application areas of tubing can be divided into: household applications, industrial applications (factories), medical applications and construction applications.
Here is the content list:
l What are the application characteristics of pipe spool fabrication line?
l What are the areas of use of pipe spool fabrication line?
l What does the pipe spool fabrication line meet the needs of the application?
The pipe spool fabrication line is a component that can be welded or assembled to each other to form the entire pipeline system. Before discussing the application of pipe spool fabrication line, it is best to start with the understanding that the pipe is a straight longitudinal pipe used to transport fluid.
However, spools are pipes with complex shapes composed of different sections. They are used for prefabricated parts produced by pipe spool fabrication line, including shot blasting machines, pipe cutting machines, beveling machines, pipe fitting machines, pipe welding machines and other equipment.
Use of pipe spool fabrication line
① Residential use: cold, hot water and heating for houses and villas.
② Public buildings: water supply and floor radiant heating for public buildings such as office buildings, markets, theaters, and military camps.
③ Transportation facilities: piping for airports, passenger stations, parking lots, garages, and highways.
④ For animals and plants: piping for zoos, botanical gardens, greenhouses, and chicken farms.
⑤ Sports facilities: cold and hot water pipes for swimming pools and saunas.
⑥ Sanitary use: piping for water supply pipes and hot water pipes.
⑦ Other: industrial water pipes.
Features of pipe spool fabrication line
⑧ Good flexibility
⑨ Corrosion resistance, water scale
⑩ High temperature and high pressure resistance
⑪ long life
⑫ Easy and fast construction
The pipe spool fabrication line is a component that can be welded or assembled to each other to form the entire pipeline system. In modern engineering applications, the pipe spool fabrication line is used to transport required materials almost anywhere.
Domestic applications: Most domestic applications use steel pipe systems because of their mechanical durability and high corrosion resistance. The material of the short tube is domestic (domestic) stainless steel. The entire piping system of the house consists of stainless steel pipes and spools.
Industrial applications: Energy and certain raw materials are transported through the use of complex spool systems. Factories usually produce by-products such as exhaust gas and liquids. These exhaust gases and liquids must be removed from the production area. Therefore, these substances can also be removed through the pipeline system. In industries where space constraints can cause difficulties, some complex spool systems are the first choice. In addition, extremely long pipeline systems are also used for energy (oil, natural gas, etc.) transportation. These extra-long pipe systems have spool sections of various sizes and shapes.
Medical applications: Simple pipe spool fabrication line are even used in surgical and dental applications. The biocompatibility of the tubing used is the most important criterion in medical applications. Therefore, compatible pipe spool fabrication lines are used for bone healing or medical processing applications.
Construction applications: Pipes are one of the most common areas of use. For high strength, the required pipe material is usually selected as steel. When the foundation of the building is too weak to support the building, steel pipes are used as the support element of the building. In some architectural works, only complex spool systems are used for construction. The pipe spool fabrication line is also used to build ships and refineries.
Pipe spool fabrication line components can be divided into large and small straight pipes and accessories. In addition, accessories can also be divided into flanges, tees and elbows. These different components are widely used for other needs.
The pipe spool fabrication line must meet some essential requirements to generate effective fluid flow. Therefore, the complex pipe spool fabrication line must have high flexibility, cycle life, pressure rating, chemical resistance and corrosion resistance.
For example, pipe spool fabrication lines are commonly used in oil refineries and crude oil transportation lines. The sharp bend of the pipeline will change the type of oil flow from laminar to turbulent. Therefore, the turbulence of oil may cause corrosion and corrosion of the system.
These corrosion problems can be identified from the horseshoe-shaped cracks. Since these crevices remove material from the surface, they can cause leakage in the pipe spool fabrication line and are harmful to oil pipelines. Therefore, for the required pipe spool fabrication line application, the correct selection of materials and components is essential to the safety of the system!If you want to know more about high-quality tank welding machine products, you can also contact us at any time.
We are halfway through 2022, and we sold nearly 200 hydraulic lifting machine in the first half of the year, so we are looking forward to the sales expectations of hydraulic lifting machine in the second half of the year.
Projects already under discussion
Regular customers from the past
New customers via online platforms such as Google Stand alone
The largest hydraulic lifting machine project we are talking about is 40 hydraulic lifting machine and 10 tank welders that the salesman is talking about. After the unremitting efforts of colleagues and the support of technical staff, the customer has placed an order to us, the hydraulic lifting machine is in an orderly production.
Regular customers from the past
According to our past experience, our old customers will place orders with us again. Because most of our customers are professional tank contractors, each year will undertake a considerable number of tank construction projects. Hydraulic lifting machine is an inevitable machine used in tank construction, in order to save labor costs and protect the safety of staff. We promise to serve our customers with our best attitude and product quality. What we do most is always repeat business
New customers via online platforms such as Google Stand alone
Due to objective reasons such as the epidemic situation, we cannot visit customers abroad as we did before, and customers cannot conveniently visit factories in China. Therefore, we have developed more ways to develop and contact customers, such as Google Independent website, Alibaba International website, Made in China and other online platforms, so that customers around the world can see and understand our products online anytime and anywhere. Through these channels, we have come into contact with many new customers. I believe that customers will see and trust us through our professional ability and quality products.
WINCOO ENGINEERING CO., LTD has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.
In the past, specialized welding tank machines are expensive and bulky and inconvenient to transport. Today we are going to introduce another tractor for welding storage tanks.A simple, inexpensive and easy to use straight or flexible rail welder for tank welding.It has the following characteristics:
Product welding features
Product designed features
Product overall using features
1, Equipped with 5 kinds of welding handling techniques, perfect simulation of manual handling, uniform appearance of welding seam, faster and more stable.
2, Weld width 0-30mm wide range adjustment, can adapt to all kinds of thin plate, thick plate welding.
3, Weld width 0-30mm wide range adjustment, can adapt to all kinds of thin plate, thick plate welding.
4, The machine can realize all kinds of distance discontinuous welding, length and speed can be adjusted at will.
5, The machine can demonstrate welding trajectory without ignition, convenient and intuitive.
6, Control panel is full digital display, easy to adjust and record data, with memory function, automatic recovery of the last data when the next use.
7, Automatic stop after welding, limited stop contact is set in the two running directions of the machine, contact point is placed at the end of the weld in advance, automatic stop at the point to prevent over-welding.
1, The sliding track of the machine adopts the linear track specially used for advanced machine tools, which has zero clearance operation, smooth running, no stuck, no deformation, and higher integrity of the machine.
2, All directions of the machine are adjusted by high precision screw pitch, faster, more stable and more accurate.
3, All the parts are processed by advanced CNC machine tools, which greatly improve the accuracy and durability.
4, The whole high temperature spraying process + aluminum oxidation, so that the overall appearance of the machine to a higher level.
5, Equipped with special robot welding gun, welding quality is better and more stable.
1, The machine is integrated design, easy to use, while reducing all kinds of messy external control lines, effectively prevent damage to the line and control, make the working environment more concise.
2, The lengthened magnetic seat on the track reduces the weight and number of switches with the same suction force, making it easy to install even for a woman.
3, The design of the special connecting plate for the track end is noteworthy. The bolt is used in the forward direction, which can connect two or more tracks into a longer whole. Bolt reverse use, can make the track fast, accurate lap, so that the length of infinite cycle.
4, Machine drive and control all adopt AC 20V voltage, more safe.
5, The professional welding gun used by this machine can be adapted to different welding gun joints, no matter you are using other welding machine, can be used perfectly.
6, The machine comes with toolbox is our company's original creation. The tool box is easy to use and durable. Some necessary small tools are stored in the tool box, which can reduce the time for users to search for tools and improve work efficiency. It is equipped with: fuse, welding gun conductive nozzle, all kinds of inner square Angle wrench, box ruler, notepad, pen, etc. When a perfect weld is adjusted, the weld parameters, the voltage and current of the welding machine and various parameters on the control panel of the machine are recorded. When the same weld is encountered next time, input parameters and perfect copy of the weld.
7, Flexible and convenient to use, non-welder can weld a perfect weld, one person can operate more than one machine at the same time, greatly reduce labor costs, improve the quality of weld, improve work efficiency.
WINCOO ENGINEERING CO.,LTD specializes in the production of a variety of tank welders, if you want to know more, welcome to enter our official website.