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Here is the content list:
l Know the production performance of tank welding machine in advance.
l Need to understand the characteristics of tank welding machine before buying.
l Detailed description of the purchase reference of tank welding machine.
Applicable materials for tank welding machine:tank welding machine uses ordinary welding wire as the repair material. The materials are: gray iron, ductile iron, stainless steel, carbon steel, die steel, aluminum, aluminum alloy, copper and other conductive metals can be repaired .
Scope of application of tank welding machine: tank welding machine is a professional precision repair welding equipment for small defects such as pinholes, sand holes, pores, cracks, bumps, scratches, pits and mechanical parts surface wear and mold wear. It is widely used in mold industry, foundry industry, electrical appliance manufacturing industry, medical equipment, automobile, shipbuilding, boiler, construction, bridge construction and other industries.
(1) Low heat and normal temperature welding, the matrix does not generate heat, does not produce thermal deformation, the metallographic structure near the welding point is unchanged, there is no stress, no crack, no hard spot hardening phenomenon, and does not affect the machining performance.
(2) Simple operation, multi-purpose in tank welding machine. In addition to the surfacing repair function, it can also strengthen the surface coating of cemented carbide such as tungsten carbide.
(3) Argon gas protection has good adhesion, high welding strength, metallurgical bonding, and re-solidification after the filling material and the matrix are melted at the same time, and the bonding is firm, dense, and does not fall off. After welding repairs, various machining processes such as turning, milling, planing and grinding can be carried out.
(4) The source of tank welding machine is wide, economical and practical, the whole machine is about 30KG, and it can be repaired online.
(5) Rotary self-destructive electrode deposition surfacing welding, easy to operate and high working efficiency.
(6) Environmental protection and no pollution. No harmful gas is generated, it can be directly held by hand, can be seen by eyes, and the welding position is accurate, the welding point is small, and the amount of repair after welding is small.
(7) The tank welding machine repair process is the repeated melting and accumulation of high-frequency welding repair points. No matter the size of the defect, it can be repaired as long as the pen tip can touch.
(8) Pure metal repair, no welding repair trace, welding repair effect meets quality inspection standards.
1. When purchasing tank welding machine products, go to formal manufacturing companies or large shopping malls, and choose brand-name and high-quality products with a high market share. Don't go to a small store for cheap, as the quality of the tank welding machine cannot be guaranteed.
2. Before buying, you can check the operation, conversion and installation of the switch on the panel, the power indicator light is on and off, the fan is normal, whether there is abnormal vibration and buzzing in the power supply part, whether there is a peculiar smell, and whether it is in appearance There are heat generation phenomena such as discoloration to ensure the quality of the tank welding machine and give full play to the performance of the tank welding machine.
3. The dealer can be required to provide a product quality inspection report or certificate when purchasing. Because tank welding machine products are national compulsory certification products, you must confirm whether the product has passed the "3C" certification when purchasing. You can also check online.
4. When purchasing, check whether the nameplate on the product has the name of the manufacturer, production address, specifications, model, welding current adjustment range, load duration, input voltage and current, etc., and then determine what you want to buy according to work needs tank welding machine.
5. Be sure to check whether the product has a grounding screw when purchasing. The grounding screw connection should be well grounded without paint. Whether the movement is clean and the insulation is damaged to ensure safe use. You can also check if necessary.
6. If you want to buy a gas-protected tank welding machine, check whether the accessories are complete, whether the wire feeder is oily, whether it rotates smoothly, whether the connecting cable matches the outer insulation, to ensure the stability of the arc.
What is more? WINCOO provide not only tank welding machines, but also pipe spool fabrication solutions for customers from everywhere!
Containerized pipe spool fabrication solution is to carry out pipe design, prefabrication management, pipe cutting, pipe groove processing, welding, logistics and anti-corrosion paint, pipe flaw detection and other work in a fixed area.
What is the significance of the emergence of the solution of container pipe spool fabrication line?
What are the advantages of the solution of container pipe spool fabrication line?
What are the characteristics of the solution of container pipe spool fabrication line?
In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication lines, we developed a solution of container pipe spool fabrication line, which has been widely used in companies such as PetroChina, Sinopec, and China National Chemical Corporation.
Solution of container pipe spool fabrication line consists of pipe beveling station, pipe mechanical assembly station, automatic pipe welding station, quick release steel structure station frame, trolley railing system and light rail. Transportation System. Pipe manufacturing is carried out through the field of pipe manufacturing. At present, the comprehensive performance of the solution of container pipe spool fabrication line will reach a higher level in China.
1. The detailed design adopts the most advanced "Pipeline Manufacturing Design System" software in China to realize the rapid drawing of pipeline single-line diagram and pipe section diagram. After configuring the IDF interface module, the design data of the PDS and PDMS design institutes can be directly shared, realizing the "seamless connection" between design and construction.
2. The solution of container pipe spool fabrication line adopts the domestic first-class "pipe manufacturing and installation management system" software to realize the all-around information management of the whole manufacturing process.
3. The groove adopts a reliable mobile pipe groove station, and the pipe groove adopts two methods
4. The solution of container pipe spool fabrication line adopts the tumbler type pipe plasma cutting and beveling machine, and adopts the method of thermal cutting to cut the pipe and form the groove in one step.
The solution of container pipe spool fabrication line is a key link in the realization of project objectives in the field of energy and petrochemicals. The products in the solution of container pipe spool fabrication line will be used in various spool workshops. Materials and manufacturing standards can be ASME/ASTM, PED, JIS, GB, TS, etc. STE can undertake material procurement, cutting, assembling, welding, painting, spool lining and coating, supporting fabrication and spool field installation work scope. Wincoo has third-party qualified 5G and 6G ASME/PED welders, and has long been engaged in the manufacture of high-strength steel, alloy and various stainless-steel spools.
Wincoo Engineering Co., Ltd (WINCOO) has ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour costs and higher efficiency construction/fabrication method and better quality during phase of project bidding.
We currently have three types of tank jacking system, which are advanced tank jacking system, chain tank jacking system and simple tank jacking system.Advanced tank jacking system has the most advanced hydraulic jacking technology available.Today we talk about the advanced tank jacking system.
Here is the content list:
What is the working principle of advanced tank jacking system?
What are the product components of the advanced tank jacking system?
What are the construction steps of advanced tank jacking system?
Advanced tank jacking system (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking advanced tank jacking system and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters advanced tank jacking system, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.
1.One Module include
2.1 set x Power Pump Station: Hydraulic power supply, motor power 4KW, rated flow is about 15l/min.
3.5 sets x jacking cylinder: 25 tons rated (18 tons, 100%) (Including Hydraulic Jacking Device Components — Steel Cables, Support Device, Pull Rod, etc.)
4.5 sets x oil hoses system:One tank construction needs one jacking control system. Each jacking control system includes:
5.1 set x Electrical Controls and operating panels:
1.1 centralized PLC operation control box,
2.1 power source cabinet
With the concentrated push-button and automatic PLC control system or single-set handle operated control.
Motor and PLC are with brand of SIMENS
Main electric element are Schneider brand
Hose with USA and China JV famous brand
The following short description gives the working procedure in outline. It can in certain details be modified when required.
1.The tank bottom – plates are placed on the prepared foundation and welded together.
2.The beams or lattice work of the roof are assembled and finally joined to the upper rim of the shell ring.
3.The hydraulic jacking system is installed in the tank. The plates of the second shell ring (next to the top ring) are positioned outside the first one.
4.The completed part of the tank (roof and top shell ring) is lifted hydraulically to a height at which the plates of the second ring can be moved into place and the roof sheeting can be completed.
5.The plates of the second shell ring are located exactly and welded together to the lower edge of the first ring.
6.The plates of the third shell ring are placed outside the second shell ring.
7.The completed part of the tank (roof the two uppermost shell rings) is lifted.
8.The above cycle of operations is repeated until the last (bottom) shell ring is finished.
9.The entire tank is lowered down to the bottom plate and welded to this.
10.The lifting equipment is dismantled.
Above we talked about the working principle of advanced tank jacking system,equipment components and installation steps.If you need to know more, please visit our website for more information about advanced tank jacking system.
The edge milling machine is a kind of welding auxiliary equipment that adopts the high-speed milling of the cutter head. It is specially used for welding the steel plate before welding the steel plate. Edge milling machine is widely used in boiler, pressure vessel manufacturing industry, shipbuilding, electric power, petroleum, chemical machinery, engineering machinery manufacturing. Type groove, etc.
What are the advantages of using edge milling machine?
What are the features of edge milling machine?
How to choose a suitable edge milling machine?
1. Edge milling machine has a unique driving function
2. The edge milling machine has a special device to stabilize the machining accuracy
3. Edge milling machine has special cutting all kinds of metal materials
4. Edge milling machine has advanced cutting tools and long-term supply of different blades.
As a substitute for edge planning machine, edge milling machine has the advantages of high efficiency, high precision and low energy consumption. It is especially suitable for the beveling of various shapes of carbon steel plates. Generally, 5-40mm thickness, 15-50 degrees can be adjusted arbitrarily.
The performance of the self-driven edge milling machine:
1. Unique driving function.
2. The special device stabilizes the machining accuracy.
3. Specially cutting all kinds of metal materials.
4. Advanced cutting tools and long-term supply of different blades.
Compared with traditional edge milling machine:
The guide rail installation form is detachable, and through heat treatment, the bed structure is reasonable, the milling head runs more smoothly and reliably, the feeding system and the return system are completely independent, the return speed is fast, the efficiency is high, and the angle of the milling cutter head is easy to adjust. The custom cutter head is interchangeable with the standard cutter head, which is a replacement product of the traditional edge milling machine.
The selection of the edge milling machine sets and selects the basic parameters according to the characteristics of the plan. The characteristic of edge milling machine structure is that it is designed to process typical parts. It is different from the traditional combined milling and an innovative set of special structures, but edge milling machine can meet the processing needs of users.
The selected edge milling machine should follow the following principles:
Edge milling machine must be able to reliably guarantee the realization of all technical requirements on the part drawing.
The edge milling machine must be able to meet the requirements of the production program.
On the premise of meeting the technical requirements and production program requirements, it requires the lowest process cost, low consumption and energy saving.
Edge milling machine can minimize the labor intensity of workers and ensure production safety. Maintain environmental hygiene.
With a large number of suppliers, we can choose the right suppliers according to customers' requirements and provide the most cost-effective products. WINCOO ENGINEERING CO., LTD provides big pressure vessel, heavy duty pressure vessel, industrial pressure vessel, automatic pipeline construction equipment, electric vertical tank construction solution, etc.
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