Flexible Rails Track Pipe Tank Welding Tractor with Oscillate Torch Holder

Traditional tank welders are expensive, bulky and unable to weld deep into the tank, and some corner and floor welding is done by more portable tank welding tractor.Today we are going to introduce a simple, portable and cheap welding tractor.

• A detailed introduction of tank welding tractor

• Main features of tank welding tractor

• Major component of tank welding tractor

During the use of tank welding machine, all arc welding equipment must be maintained at any time and kept in a safe working condition. When the tank welding machine has defects or safety hazards, it must be discontinued until its safety is guaranteed. Repairs must be carried out by approved personnel.

 

Here is the content list:

l Common problems of tank welding machine.

l What are the correct operating specifications for tank welding machine work?

l Solutions for tank welding machine maintenance and maintenance.

 

Common problems of tank welding machine.

l Why is the tank welding machine suitable for welding thin plates and drawn arc welding for thick plates?

1. In most cases, tank welding machine is suitable for welding on thin plates, and drawn arc stud welding is suitable for welding on thick plates.

2. Tank welding machine is characterized by high current and short time, so the molten pool is shallow and welding deformation is small.

3. But at this time, the welding strength is still relatively large (welding strength> stud strength> sheet strength, or welding strength> sheet strength> stud strength). Therefore, it is the stud or the sheet that yields first.

4. If tank welding machine is used on a thick plate, the strength of the plate itself is the greatest, because it is almost impossible to be torn, so the stud or welded joint may yield first.

5. Another reason is that tank welding machine cannot be welded on hot-rolled plates, and thick plates are hot-rolled plates in most cases.

6. The drawn arc stud welding current is relatively small, but the welding time is longer, so the molten pool is deeper and the welding deformation is larger.

7. If the deeper molten pool is welded with thin plates, it is easy to cause penetration. Generally, the mminimu plate thickness is required to be 1/4 of the stud diameter.

8. The deeper molten pool makes the welding strength always greater than the strength of the stud itself, so the stud or plate is always the first to yield in the destructive experiment.

 

l In the stud welder test, how to understand "the welding strength is greater than the strength of the plate and the stud itself"?

1. This sentence is mainly aimed at tank welding machine welding strength test.

2. In the destructive experiment, if the plate is torn or pulled through, and the stud welding part is still not separated from the plate, it means that the stud welding strength is greater than the strength of the plate itself.

3. If the stud is broken or bent and the welded part of the stud is still not separated from the plate, it means that the strength of the stud welding is greater than the strength of the stud itself.

 

 

What are the correct operating specifications for tank welding machine work?

l Check the connection

After completing the wiring of the tank welding machine, you must check each installed connector to confirm that it is well connected before starting to operate the equipment. Its contents include:

l leakage

There must not be any leakage of cooling water, shielding gas or engine oil that affects the safety of welders.

l Work suspension

When the welding work is suspended (for example, during breaks), the output terminal of the equipment or welding machine must be turned off or the power supply must be cut off.

l Mobile welding machine

When you need to move the tank welding machine, you must first cut off the power supply at its input end.

l Equipment not used

The metal electrode and carbon electrode must be removed from the welding tongs when not in use to eliminate the risk of electric shock to personnel or conductive objects. The welding tongs must be placed out of contact with persons, electrical conductors, flammable objects or compressed air bottles when not in use. The welding torch of the tank welding machine must be properly placed when not in use to avoid accidental activation of the gun body switch.

l maintain

All arc welding equipment must be maintained at any time and kept in a safe worki

 

Solutions for tank welding machine maintenance and maintenance.

For the tank welding machine construction solution, the following brief description outlines the work process. If the tank welding machine needs repair and maintenance, it can be modified in some details as needed.

Step 1. Place the tank bottom-plate on the prepared foundation and weld it together.

Step 2. Assemble the beam or trellis of the roof, and finally connect it to it.

 

We have the ability to provide feasible solutions for tank welding machine construction solutions, electric vertical storage tank construction solutions, CNC vertical storage tank construction solutions, electrical vertical storage tank construction solutions, and horizontal vertical storage tank construction solutions. Solutions to support customers in shortening project execution time, reducing man-hour costs during the project bidding phase, improving construction efficiency, and improving quality!

 

In order to give full play to the advantages of pipeline prefabrication equipment and overcome the limitations of fixed pipeline prefabrication line, we have developed a movable pipeline prefabrication line, which has been applied and popularized in a large number of customers such as Petrochina,Sinopec, and China national chemical corporation.

The movable pipe fabrication production line is composed of a work station for piping beveling,a work station for piping mechanical assembling,a work station for automatic piping welding,a quick-detachable steel structure station frame,a trolley railing system and a light-rail transportation system.Pipe fabrication is carried out by means of pipe fabrication fields.

The general performance of the movable pipe fabrication production line will reach a high level in China.

1. The most advanced software of “pipe fabrication design system” in China has been adopted in detailed design so as to realize quick drawing of piping single-line diagrams and pipe spool diagrams.After the IDF interface module has been configured.PDS and PDMS design data from the design institute can be directly shared and therefore “seamless joint” has been achieved between design nd construction.

2. The first-rank software “pipe fabrication&installation management system” in China has been adopted in fabrication management to achieve all-around information management in the whole process of fabrication.

3. A reliable movable work station for piping beveling has been adopted in beveling,where two modes are used for pipe beveling

4. A roller-bed-type pipe plasma cutting and beveling machine has been used to cut pipe and shape bevels in one step by means of hot cutting and processing.

5. A highly-efficient pipe cutting band saw machine and a fixed radial pipe end beveling machine have been adopted to cut pipes and mechanically process bevels as per working procedure.

6. A movable work station for piping mechanical fitting up,which is unique in China,has been used for welds assembling to carry out fitting out of pipe spool welds in a mechanical manner.

7. The advanced movable work station for automatic pipe welding has been adopted in cap welding.Pipe fabrication automatic welding machines are used to realized highly-efficient automatic cap welding of pipe spool.

8. A light-rail transportation system,a station frame and a trolley railing system have been adopted for logistics transportation.The light-rail transportation system is applied to mechanically carry out logistics transportation in a long distance.The station frame is applied to carry out logistics transportation between stations in a short distance.The trolley railing system is applied to carry out logistics transportation inside and outside containers.

9. The production capacity of this pipe fabrication production line works is reaching 3 thousands inch/year,the capacity of one day is reaching 1000 inch/day,satisfy a large project demand for prefabricated process piping:

•  Production capacity:36 thousands diameter-inch/year      

•  Pipe diameter applicable:DN50-600

•  Pipe length applicable:0-12m                         

•  Pipe weight applicable:0-12T

•  Bevel shape:U,V and double V                        

•  Beveling speed:≦5min(DN200 SCH40)

•  Conveying speed:2-20m/min                          

•  Automatic welding rate:≧60%

•  Fabrication ratio:50%-80%                           

•  Design software:PDSOFT PSFMS

•  Management software:PDSOFT PSFMS

In the last six months, our company has sold a total of 197 hydraulic jacks to Malaysia, Senegal, Italy, Iraq and THE United Arab Emirates. Not only our new customers who come back because of quality, but also new customers who come to inquire through various channels.

Largest Iraq order

Malaysian customers who placed back-to-back orders

UAE, Italy and other new clients

Largest Iraq order

During the year of the Tiger 2022, our business manager received an inquiry from Iraq through Google's independent site. After friendly communication with the customer and several technical clarification meetings, the customer placed an order for 100 hydraulic jacks to us.

Malaysian customers who placed back-to-back orders

In December last year, the Malaysian customer placed an order of 20 hydraulic jacks to us after our initial contact. After one month's production cycle and more than half a month's transportation time, the customer received the hydraulic jacks and carried out on-site construction. Our hydraulic jacks has excellent quality and favorable price. In June this year, the customer placed an order of 20 hydraulic jacks to us as he expanded the scale and received a new project.

UAE, Italy and other new clients

Not only Google site, customers can also find us through Alibaba international site and Made in China website. Most new customers find us through the above websites. From online chat to video conference, we impress customers with our professional ability and superior product advantages. As a result, we have developed new customers in the UNITED Arab Emirates, Italy and other countries.

Our company has a skilled team that can customize exclusive products for you according to the different needs of customers. If you are interested in this product and want to know more about it, please contact WINCOO ENGINEERING CO., LTD.

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